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Axxon Mycronic
APJ1500 Piezo Jetting Valve
APJ2000 Piezo Jetting Valve
APJ3000 Piezo Jetting Valve
V-8000S Aguer Valve
The Axxon Mycronic APJ1500 is widely used in the SMT, FPC, LED, PCB and semicnductor industries. The range of applications span energy, life sciences, optics, MEMS, RFID, and many others where high precision, high consistency, high efficiency and non-contact processing are required to deliver reliable electronics products.
APJ1001 piezo-electric module
APJ1002 Syringe holder
APJ1043 Syringe Adapter（APJ）
APJ1003 Bolts
APJ1004 Ceramic Gasket
APJ1005 Bolts ,Axxon Mycronic
APJ1006-1 nozzle50m
APJ1006-2 nozzle75um(APJ)
APJ1006-2-1 Ceramic nozzles 75um(APJ)
APJ1006-3 nozzle100um(APJ)
APJ1006-3-1 Ceramic nozzles 100um(APJ)
APJ1006-4 nozzle 200um
APJ1006-5 nozzle 300um
APJ1006-6 nozzle 400um
APJ1006-16 nozzle 600um
APJ1006-7 nozzle 125um(APJ)
APJ1006-7-1 Ceramic nozzles 125um(APJ)
APT1006-8 nozzle150um(APJ)
APT1006-8-1 Ceramic nozzles 150um(APJ)
APJ1006-9 nozzle 100um-2.5(APJ) ,Axxon Mycronic
APJ1006-10 nozzle 125um-2.5(APJ)
APJ1006-15 nozzle 100um-3.5(APJ)
APJ1006-11 nozzle 200um-5(APJ)
APJ1006-12 nozzle 100um-5(APJ)
APJ1006-12-1 nozzle 100um-5(S)(APJ)
APJ1006-13 nozzle 150um-2.5(APJ)
APJ1006-14 nozzle 75um-2.5(APJ)
APJ1006-17 nozzle 80um—4.5 Extended nozzle（APJ）
APJ1006-17-3 nozzle 80um—4.5（15）Extended nozzle（APJ）
APJ1006-17-1 nozzle 100um—4.5 Extended nozzle（APJ）
APJ1006-17-2 nozzle125um—4.5 Extended nozzle（APJ）
Axxon Mycronic
APJ1007 sprIng
APJ1008 Support rod (metal)（APJ）
APJ1049 Support rod (plastic)（APJ）
APJ1010 Tube feeding
APJ1011 Luer Fittings
APJ1044 Luer Fittings（PEEK）
APJ1044-1 Luer Fittings（APJ）
APJ1009-1 Ceramic Gasket Auxiliary Block
APJ1012 Luer Bracket
APJ1047 Luer Bracket（APJ）
APJ1013 0-RING（10pcs）
APJ1014 screw
APJ1015 runner
APJ1045 vertical runner
APJ1016 Seal (flood plug)（APJ）
APJ1048 Seal ring (black)（APJ）
APJ1052 Seal ring (green)（APJ）
APJ1017 support column
APJ1046 Support column (plastic)（APJ）
APJ1018 O-RING（10pcs）
APJ1018-1 O-RING（RED）（10pcs）
APJ1019 nozzle cover
APJ1020 Bolts ,Axxon Mycronic
APJ1021-1 0.75mm Special Firing Pin(APJ)
APJ1021-1-1 0.75mm Specialty Firing Pins
(APJ) APJ102-2 0.75mm Ceramic firing pin(APJ)
APJ1021-3 0.75mm gemstone firing pin(APJ)
APJ1021-2 1.0mm Special Firing Pin(APJ)
APJ1021-2-1 1.0mm Specialty Firing Pins(APJ)
APJ1021-2-2 1.0mm Ceramic firing pin(APJ)
APJ1021-2-3 1.0mm gemstone firing pin(APJ)
APJ1021-6 1.0mm Extended ceramic firing pin（APJ）
APJ1021-8 1.25mm Extended ceramic firing pin（APJ）
APJ1021-5 1.25mm Special Firing Pins (APJ)
APJ1021-7 1.5mm Extended ceramic firing pin（APJ）
APJ1021-3 1.5mm Special Firing Pin(APJ)
APJ1021-3-1 1.5mm Special Firing Pins(APJ)
APJ1021-3-2 1.5mm Ceramic firing pin(APJ)
APJ1021-3-3 1.5mm gemstone firing pin(APJ)
APJ1021-4 2.0mm Special Firing Pin(APJ)
APJ1021-4-1 2.0mm Special Firing Pins(APJ)
APJ1021-4-2 2.0mm Ceramic firing pin(APJ)
APJ1021-4-3 2.0mm jeweled firing pin(APJ)
APJ1053 Valve Filter Head（APJ）
APJ1500 Piezo Jetting Valve and Axxon Mycronic Dispenser are advanced dispensing technologies commonly used in precision manufacturing environments, such as electronics, semiconductor packaging, and automotive industries. Below is a detailed overview of these components, including their features, applications, and advantages.
APJ1500 Piezo Jetting Valve
Overview
The APJ1500 Piezo Jetting Valve is an advanced non-contact dispensing technology that uses piezoelectric actuation to precisely control the flow of various fluids, including adhesives, coatings, and solder pastes. Unlike traditional contact dispensing methods, piezo jetting valves utilize high-speed actuation to jet tiny droplets of fluid onto substrates without making physical contact. This technology is known for its high-speed operation, precision, and versatility in handling a wide range of fluid viscosities.
Axxon Mycronic Key Features
- High-Speed Jetting: The APJ1500 is capable of dispensing at speeds up to 1000 Hz (drops per second), making it ideal for high-throughput production environments.
- Non-Contact Dispensing: The non-contact nature of piezo jetting ensures that the dispensing process is clean, reducing contamination risks and wear and tear on components.
- Precise Control: The piezo actuator provides precise control over the droplet size, ensuring consistent deposition of materials with accuracy often within microns.
- Versatile Fluid Handling: Capable of handling a wide range of fluids, from low-viscosity inks to high-viscosity epoxies, allowing it to be used in various applications.
- Minimal Maintenance: Designed for easy cleaning and minimal downtime, with a modular construction that facilitates quick changeovers and maintenance.
- Compact Design: The compact and lightweight design allows it to be easily integrated into existing production lines or automation systems.
Axxon Mycronic Applications
- Semiconductor Packaging: Used for underfill, dam and fill, and encapsulation processes where precise dispensing of materials is critical.
- Electronics Assembly: Ideal for applications such as solder paste deposition, adhesive bonding, and conformal coating in PCB manufacturing.
- Automotive Manufacturing: Used for dispensing sealants, lubricants, and adhesives in automotive electronics and sensor assembly.
- Medical Device Manufacturing: Suitable for precise dispensing of bio-compatible adhesives and coatings used in medical devices.
- Solar and LED Manufacturing: Used in the deposition of silver paste, encapsulants, and other materials critical to solar cells and LED production.
Axxon Mycronic Advantages
- Speed and Precision: The high-speed jetting capability combined with precise control ensures increased productivity without sacrificing quality.
- Reduced Waste: Non-contact dispensing minimizes material waste and improves overall process efficiency.
- Flexibility: Capable of dispensing a wide range of fluids, making it adaptable to various manufacturing processes.
- Cost-Effective: Low maintenance requirements and high throughput reduce operational costs over time.
Axxon Mycronic Dispenser
Overview
The Axxon Mycronic Dispenser is a state-of-the-art dispensing system designed for high-precision and high-reliability dispensing applications. Mycronic, a leader in advanced dispensing solutions, integrates precision engineering, smart software, and robust hardware to provide an automated solution that meets the stringent demands of modern manufacturing. This dispenser is equipped with a range of advanced features that enable precise and repeatable dispensing of fluids in complex and high-mix production environments.
Axxon Mycronic Key Features
- Advanced Vision System: Equipped with a sophisticated vision system for alignment, height measurement, and real-time inspection, ensuring accurate placement of dispensed materials.
- Multi-Fluid Capability: Capable of dispensing multiple types of fluids with different viscosities, allowing for a wide range of applications within a single machine.
- High Repeatability: Provides consistent performance with high repeatability, critical in applications where precise fluid volumes are necessary for product functionality.
- Scalable Configurations: Available in multiple configurations to suit various production needs, from small-scale R&D environments to large-scale manufacturing lines.
- User-Friendly Software: Features intuitive software for easy programming and control, with capabilities for recipe management, data logging, and process optimization.
- Modular Design: Modular components allow for easy upgrades, maintenance, and customization, extending the equipment’s usability across different applications.
Axxon Mycronic Applications
- Electronics Assembly: Widely used in PCB manufacturing for solder paste deposition, conformal coating, and underfill processes.
- Automotive Electronics: Essential in the application of adhesives, sealants, and potting compounds in the production of sensors, control units, and other electronic components.
- Medical Devices: Used for dispensing bio-compatible materials in the assembly of devices such as catheters, pumps, and diagnostic equipment.
- Aerospace: Suitable for precision dispensing in the production of avionics, sensors, and other critical aerospace components.
- Optoelectronics: Utilized in the manufacturing of LEDs, OLEDs, and other optoelectronic devices where precise material deposition is essential.
Axxon Mycronic Advantages
- High Precision: The combination of advanced vision systems and precise control algorithms ensures exact placement and volume of dispensed fluids.
- Increased Throughput: Automation and high-speed dispensing capabilities enhance production efficiency, reducing cycle times and increasing output.
- Reduced Defects: Real-time monitoring and adaptive control help minimize defects and rework, improving overall product quality.
- Versatility: Supports a wide range of fluids and applications, making it a versatile tool for manufacturers handling multiple product lines.
- Ease of Integration: Designed to be easily integrated into existing production systems, with support for Industry 4.0 connectivity and data exchange.
Conclusion
Both the APJ1500 Piezo Jetting Valve and the Axxon Mycronic Dispenser represent cutting-edge dispensing technologies that significantly enhance manufacturing precision, speed, and reliability. The APJ1500’s piezo-driven non-contact jetting is ideal for high-speed, high-precision applications, while the Axxon Mycronic Dispenser offers robust versatility and advanced automation capabilities, making it suitable for a wide range of industries. Together, these technologies help manufacturers achieve superior product quality, increased throughput, and reduced operational costs, solidifying their roles as indispensable tools in modern manufacturing.
The V-8000S Aguer Valve, Axxon Mycronic Dispenser, and Axxon Mycronic’s V-5800 Series Precision Spray Valves are advanced dispensing technologies designed to enhance manufacturing processes in industries such as electronics, automotive, and medical device manufacturing. These systems utilize state-of-the-art engineering to deliver precise, reliable, and efficient material deposition, particularly in applications requiring conformal coating, adhesive dispensing, and fluid control.
V-8000S Aguer Valve
Overview
The V-8000S Aguer Valve is a precision dispensing valve known for its robust design and ability to handle a wide range of fluids, including adhesives, sealants, and coatings. It is specifically engineered to provide consistent and repeatable dispensing in high-volume manufacturing environments. The valve utilizes a sophisticated control mechanism to ensure accurate fluid flow and deposition, making it ideal for applications requiring precise control over fluid volume and placement.
Axxon Mycronic Key Features
- Precision Dispensing: The V-8000S is designed for high-precision dispensing, providing consistent and accurate fluid control even with complex geometries and challenging substrates.
- Durable Construction: Built with high-quality materials to withstand harsh industrial environments, reducing downtime and maintenance costs.
- Adjustable Flow Rates: Allows for fine-tuning of flow rates to match specific application requirements, enhancing flexibility in manufacturing processes.
- Non-Contact Operation: Offers non-contact dispensing capabilities, reducing contamination risks and preserving the quality of dispensed materials.
- Compatibility with Various Fluids: Capable of handling a wide range of viscosities, from low-viscosity fluids to high-viscosity adhesives and pastes, making it adaptable to multiple applications.
Axxon Mycronic Applications
- Electronics Manufacturing: Used for dispensing solder pastes, fluxes, and adhesives in the assembly of printed circuit boards (PCBs).
- Automotive Assembly: Ideal for applying sealants, lubricants, and adhesives in the production of automotive electronics and components.
- Medical Device Production: Utilized for precise dispensing of bio-compatible materials in medical device assembly, such as catheters and diagnostic equipment.
- Packaging: Used in the application of adhesives and sealants in the packaging industry, ensuring secure and reliable bonding of materials.
- Industrial Coatings: Suitable for dispensing protective coatings in industrial applications, providing enhanced durability and protection.
Axxon Mycronic Advantages
- High Precision: Ensures accurate and repeatable dispensing, reducing material waste and enhancing product quality.
- Versatility: Compatible with a wide range of fluids, making it suitable for various applications across multiple industries.
- Ease of Integration: Can be easily integrated into existing production lines, enhancing manufacturing flexibility and efficiency.
- Low Maintenance: Designed for minimal maintenance, reducing downtime and operational costs.
Axxon Mycronic Dispenser
Overview
The Axxon Mycronic Dispenser is a high-precision dispensing system that integrates advanced technologies to deliver accurate and reliable material deposition. It is equipped with sophisticated control algorithms, modular design, and robust hardware, making it ideal for a wide range of dispensing applications, including solder paste deposition, adhesive dispensing, and conformal coating.
Axxon Mycronic Key Features
- Advanced Control System: Features a precise control system that ensures consistent fluid deposition, even under challenging conditions.
- Vision-Guided Alignment: Equipped with a vision system that allows for precise alignment and positioning, ensuring accurate dispensing of materials.
- Multi-Fluid Capability: Capable of dispensing multiple types of fluids with varying viscosities, enhancing the system’s versatility.
- Scalable Design: Available in various configurations to meet different production needs, from small-scale operations to large-scale manufacturing lines.
- User-Friendly Software: Intuitive software interface allows for easy programming, process monitoring, and recipe management, simplifying setup and operation.
Axxon Mycronic Applications
- PCB Assembly: Widely used in electronics manufacturing for solder paste deposition, adhesive bonding, and conformal coating applications.
- Automotive Electronics: Ideal for applying adhesives, sealants, and potting compounds in the assembly of sensors, control units, and other electronic components.
- Medical Devices: Used for precise dispensing of bio-compatible adhesives and coatings in medical device production.
- Aerospace: Suitable for dispensing in high-precision applications, such as avionics and sensor manufacturing.
- Optoelectronics: Used in the production of LEDs, OLEDs, and other optoelectronic devices where precise material deposition is crucial.
Axxon Mycronic Advantages
- High Precision and Repeatability: Ensures exact placement and volume control, improving overall product quality and reducing defects.
- Increased Throughput: High-speed dispensing capabilities enhance production efficiency, enabling faster cycle times.
- Versatility: Supports a wide range of fluids and applications, making it a versatile choice for manufacturers with diverse needs.
- Ease of Integration: Designed for seamless integration into existing production systems, with support for modern connectivity standards.
Axxon Mycronic V-5800 Series Precision Spray Valves
Overview
The V-5800 Series Precision Spray Valves from Axxon Mycronic are engineered for high-precision conformal coating applications. These spray valves utilize low pressure and low flow atomization to deliver superior edge definition and precise coating control, making them ideal for protecting sensitive electronic components from environmental factors such as moisture, dust, and chemicals.
Axxon Mycronic Key Features
- Low Pressure Atomization: Utilizes low pressure to atomize fluids, reducing overspray and providing excellent edge definition for precise coating application.
- Fine Flow Control: Offers fine control over flow rates, enabling consistent and uniform coating thickness across complex geometries.
- Versatile Fluid Compatibility: Compatible with a wide range of conformal coating materials, including acrylics, silicones, urethanes, and epoxies.
- Quick Setup and Changeover: Designed for rapid setup and easy changeover between different coating materials, reducing downtime and increasing production flexibility.
- Modular Design: Features a modular construction that allows for easy maintenance and customization to meet specific application requirements.
Axxon Mycronic Applications
- Conformal Coating of PCBs: Protects printed circuit boards from environmental hazards, ensuring long-term reliability and performance.
- Automotive Electronics: Applies protective coatings to automotive sensors, control units, and other electronic components, enhancing durability.
- Aerospace Electronics: Used for coating sensitive avionics and other critical aerospace electronics to protect against harsh environments.
- Medical Devices: Applies protective coatings to electronic components in medical devices, ensuring safe and reliable operation.
- LED Manufacturing: Used for applying coatings to LED assemblies, enhancing product durability and performance.
Axxon Mycronic Advantages
- Superior Edge Definition: The low pressure and low flow atomization provide precise control over the coating process, resulting in outstanding edge definition and minimal overspray.
- Compatibility with Multiple Coating Materials: Adaptable to various conformal coating materials, enhancing flexibility in production processes.
- Reduced Material Waste: Efficient atomization and precise control minimize material waste, lowering overall production costs.
- Consistent Coating Quality: Ensures uniform coating thickness and high repeatability, critical for maintaining product quality and performance.
- The V-5800 spray valve is for medium and low viscosity fluids. It can achieve a small width and a thin film thickness, ideal choice for precision selective spraying and thin deposition requirements. This series also offers additional configurations for novel fluids such as nano-coating materials.
- Product features
- FEATURES AND ADVANTAGES
- • Uniform coating
- • Low thickness
- • Easy disassembly and maintenance
- • High edge definition
- APPLICABLE FLUID
- • Conformal coating • Ink • UV adhesive • Solvent • Fluorinated liquid
- Specifications
Specification
V-5800
Size(LxWxH）
46×42.6x145mm
Weight
220g
Suitable viscosity
1~1000cps
Valve operating pressure
70psi
Maximum atomization pressure
10psi
Edge definition
±0.5mm
Fluid utilization
90%
Spraying speed
100mm/s
Conclusion
The V-8000S Aguer Valve, Axxon Mycronic Dispenser, and V-5800 Series Precision Spray Valves are essential components in modern manufacturing, offering precise, reliable, and versatile solutions for dispensing and coating applications. These technologies enable manufacturers to achieve superior quality, increased throughput, and reduced operational costs, making them valuable assets in industries requiring precise material deposition and protective coatings. Their advanced features, robust designs, and ease of integration ensure that they meet the evolving demands of today’s high-tech manufacturing environments.
APJ3000 Piezo Jetting Valve
Overview
The APJ3000 Piezo Jetting Valve by Axxon Mycronic is an advanced dispensing solution designed for high-precision, high-speed jetting of fluids, particularly those requiring elevated temperatures to achieve optimal jetting viscosities. This valve stands out due to its ability to handle challenging materials such as hot melts, waxes, and other thermally activated fluids, making it an ideal choice for applications that demand precise, non-contact dispensing of high-viscosity materials.
The APJ3000 leverages piezoelectric actuation to achieve rapid and precise jetting, ensuring consistent droplet formation and accurate material placement. Its capability to operate at higher temperatures expands the range of materials it can dispense, opening up new opportunities in industries that require robust, reliable, and versatile dispensing solutions.
Key Features
- High-Temperature Jetting: Specifically designed to jet materials that need to be heated to reach jettable viscosities, such as hot melts, waxes, and thermosetting adhesives.
- Piezoelectric Actuation: Uses piezoelectric technology to achieve precise control over droplet formation, allowing for high-speed dispensing with exceptional accuracy.
- Non-Contact Dispensing: The jetting process is completely non-contact, reducing the risk of contamination and mechanical wear, which enhances system longevity.
- High-Speed Operation: Capable of jetting at up to 1000 Hz, allowing for high-throughput dispensing that meets the demands of fast-paced production environments.
- Versatile Fluid Handling: Supports a broad range of viscosities, from low-viscosity fluids to high-viscosity thermally activated materials, enhancing its adaptability to different applications.
- Precision Control: The valve’s design allows for fine-tuning of jetting parameters, enabling consistent droplet sizes and precise deposition even on complex or uneven surfaces.
- Integrated Heating System: The built-in heating system maintains fluid at the optimal temperature for jetting, ensuring consistent performance and reducing the risk of clogging or material degradation.
Applications
- Semiconductor Packaging: Ideal for underfill, dam and fill, and encapsulation processes where high-viscosity materials are used to protect delicate components.
- Electronics Assembly: Used for precise jetting of adhesives, sealants, and hot melts in PCB assembly, sensor manufacturing, and other electronics applications.
- Automotive Manufacturing: Suitable for dispensing thermally activated adhesives and sealants in automotive electronics, ensuring robust bonding and protection in harsh environments.
- Medical Device Manufacturing: Capable of dispensing biocompatible hot melts and other medical-grade adhesives used in assembling devices like catheters, syringes, and diagnostic equipment.
- Industrial Coatings: Used in applications requiring precise deposition of coatings and protective layers that need to be heated before application, such as in wear-resistant or corrosion-resistant coatings.
Advantages
- High-Speed and High-Precision: The combination of piezoelectric actuation and high-temperature capability allows for fast, precise dispensing of challenging materials, improving overall productivity.
- Enhanced Material Compatibility: The ability to handle hot melts and other high-viscosity materials broadens the scope of applications, making the APJ3000 a versatile tool in advanced manufacturing.
- Reduced Maintenance: The non-contact nature of jetting minimizes wear and contamination, reducing maintenance requirements and downtime.
- Flexible Integration: Designed to be easily integrated into existing production lines, the APJ3000 can be adapted to various manufacturing environments and automated systems.
- Improved Product Quality: Consistent and accurate material deposition ensures superior bonding, coating, and encapsulation, leading to higher-quality finished products.
Axxon Mycronic Dispenser with APJ3000 Integration
Overview
The Axxon Mycronic Dispenser, when integrated with the APJ3000 Piezo Jetting Valve, creates a powerful dispensing system that combines the precision of piezoelectric jetting with the advanced automation capabilities of Axxon Mycronic dispensers. This combination is particularly effective in high-mix, high-precision manufacturing environments where diverse materials and precise application control are essential.
Axxon Mycronic Key Features of Axxon Mycronic Dispenser with APJ3000
- Advanced Vision System: Equipped with a sophisticated vision system for alignment and inspection, ensuring accurate placement of dispensed materials even at high speeds.
- Multi-Fluid Capability: Can handle a range of materials, including adhesives, coatings, and hot melts, providing flexibility in production.
- High Repeatability: The integrated control system ensures repeatable performance, critical in applications where consistency is key.
- User-Friendly Software: Features intuitive software for recipe management, process monitoring, and optimization, allowing operators to fine-tune dispensing parameters with ease.
- Scalable Configurations: Available in various configurations to suit different production needs, from small-scale prototyping to large-scale manufacturing lines.
Axxon Mycronic Applications with APJ3000 Integration
- PCB Assembly: Enhanced performance in solder paste jetting, adhesive deposition, and protective coatings, improving reliability and reducing process variability.
- Automotive Electronics: Perfect for applying hot melt adhesives and other high-viscosity materials in automotive control units, sensors, and modules, ensuring secure bonds in challenging conditions.
- Medical Devices: Used for dispensing biocompatible adhesives and protective coatings that require precise control and thermal activation, ensuring safe and effective device assembly.
- LED and Display Manufacturing: Jetting of hot melt and other specialized materials used in the production of LEDs, OLEDs, and display technologies, providing uniform deposition and enhanced product quality.
Advantages of Axxon Mycronic Dispenser with APJ3000
- Optimized for High-Viscosity Materials: The integrated heating and piezo actuation ensure consistent dispensing of materials that are typically difficult to handle, such as hot melts.
- Improved Throughput: High-speed operation and reduced cycle times enhance production efficiency, making the system suitable for high-volume manufacturing.
- Reduced Waste and Rework: Precision jetting minimizes material waste and reduces the likelihood of defects, saving costs and improving yield.
- Ease of Use and Integration: Modular design and user-friendly software allow for quick setup, easy maintenance, and seamless integration into existing workflows.
Conclusion
The APJ3000 Piezo Jetting Valve by Axxon Mycronic represents a significant advancement in dispensing technology, particularly for materials that require elevated temperatures to achieve optimal viscosities. Its ability to jet high-viscosity, thermally activated materials with precision and speed makes it an invaluable tool in industries such as electronics, automotive, and medical device manufacturing. When paired with Axxon Mycronic’s advanced dispensers, the APJ3000 offers a comprehensive solution that maximizes efficiency, enhances product quality, and reduces operational costs. This innovative combination meets the evolving demands of modern manufacturing, providing a versatile, high-performance platform for precise material deposition.
