SPEEDLINE PARTS NanoShot Piezo Jetting Technology Origin New

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A Deep Dive into Precision, Speed, and Efficiency ,Camalot Dispensers Nanoshot Pump 1020366 for the Prodigy 8300 is a high-precision dispensing pump designed for accurate fluid handling,ITW EAE .SPEEDLINE

Introduction

In the ever-evolving world of Speedline precision dispensing, NanoShot Piezo Jetting Technology stands out as a revolutionary advancement, setting new benchmarks in speed, accuracy, and cost-efficiency. Designed for applications that demand high-performance, NanoShot Piezo Jetting Technology offers an unparalleled combination of high speed, ultra-fine resolution, and ease of use. This technology is particularly valuable in industries such as electronics, automotive, and medical device manufacturing, where precision and reliability are paramount.

Overview of NanoShot Piezo Jetting Technology

Speedline 1020901 NanoShot Piezo Jetting Technology is engineered to deliver precise fluid dispensing with high-speed jetting capabilities and exceptional resolution. This technology utilizes a state-of-the-art piezoelectric motion control system to achieve its remarkable performance characteristics. Here’s a detailed breakdown of its key features and benefits:

1. High-Speed Operation

One of the standout features of NanoShot 1020901 Piezo Jetting Technology is its impressive speed. Capable of operating at frequencies of up to 600 Hz, this technology can dispense fluid rapidly, making it ideal for high-throughput applications. The high-speed operation is achieved through the sophisticated piezoelectric actuators that control the jetting process, allowing for quick and efficient dispensing of fluids.

2. Ultra-Fine Resolution

Speedline 1020901 NanoShot Piezo Jetting Technology excels in delivering ultra-fine resolution, with dot sizes as small as 300 microns. This level of precision is crucial for applications that require meticulous accuracy, such as the deposition of tiny solder dots in electronics or the application of minute amounts of adhesives in medical devices. The technology’s fine resolution ensures that even the smallest and most delicate features can be replicated with consistent quality.

3. State-of-the-Art Motion Control

The Speedline technology behind NanoShot Piezo Jetting is based on advanced motion control systems. The piezoelectric actuators used in the NanoShot pump offer precise control over the fluid dispensing process. By rapidly expanding and contracting, these actuators control the flow and deposition of the fluid with exceptional accuracy. This state-of-the-art motion control is key to achieving the high-speed and fine-resolution capabilities of the technology.

4. Simple Maintenance

Maintaining the Speedline 1020901 NanoShot Piezo Jetting system is straightforward and user-friendly. The technology is designed with ease of maintenance in mind, featuring components that are accessible and easy to replace when necessary. This simplicity helps reduce downtime and ensures that the dispensing system remains operational with minimal disruption to the production process.

5. Quick Changeover

In fast-paced manufacturing environments, the ability to quickly switch between different dispensing tasks is essential. Speedline NanoShot Piezo Jetting Technology supports quick changeover, allowing operators to adjust the system for different fluids or dispensing patterns with minimal effort. This flexibility is particularly beneficial in applications where different types of fluids or dispensing requirements are common.

6. Low Cost of Ownership

Cost-efficiency is a critical consideration in any manufacturing process. NanoShot Piezo Jetting Technology is designed to offer a low cost of ownership through its durable construction and efficient operation. The system’s components are engineered for longevity, reducing the frequency of replacements and repairs. Additionally, the high-speed and precise dispensing capabilities contribute to improved production efficiency, further enhancing cost-effectiveness.

Applications and Benefits

Electronics Manufacturing

In electronics manufacturing, precise fluid dispensing is essential for applications such as solder paste deposition, adhesive application, and encapsulation. NanoShot Piezo Jetting Technology’s high-speed operation and ultra-fine resolution make it ideal for these tasks, ensuring accurate placement of materials and reliable performance. The technology’s ability to handle fine details and rapid dispensing contributes to high-quality electronic assemblies with consistent results.

Automotive Industry

The automotive industry often requires precise dispensing of adhesives, sealants, and lubricants in various assembly processes. Speedline NanoShot Piezo Jetting Technology provides the speed and accuracy needed for these applications, ensuring that materials are applied correctly and efficiently. The quick changeover feature allows for flexibility in handling different types of fluids used in automotive manufacturing.

Medical Device Manufacturing

In the medical device industry, precision and reliability are paramount. NanoShot Piezo Jetting Technology’s fine resolution and high-speed dispensing capabilities are well-suited for applications such as the deposition of biocompatible adhesives, coatings, and other materials used in medical devices. The technology’s low cost of ownership and ease of maintenance further contribute to its suitability for medical device manufacturing.

Packaging and Labeling

Packaging and labeling applications often involve the precise application of adhesives, inks, and other materials. NanoShot Piezo Jetting Technology offers the high-speed and accuracy required for these tasks, ensuring that labels and packaging materials are applied correctly and efficiently. The technology’s ability to handle fine details and quick changeover makes it a valuable asset in the packaging industry.

Technological Innovations

Piezoelectric Actuators

At the heart of Speedline NanoShot Piezo Jetting Technology are the piezoelectric actuators, which play a crucial role in its performance. These actuators use the piezoelectric effect to create precise mechanical movements, allowing for accurate control of the fluid dispensing process. The rapid expansion and contraction of the actuators enable high-speed jetting and fine resolution, contributing to the overall efficiency of the system.

Advanced Fluid Control

Speedline 1020901 NanoShot Piezo Jetting Technology incorporates advanced fluid control mechanisms to ensure consistent and reliable dispensing. The system’s design allows for precise regulation of fluid flow, ensuring that each dispense cycle delivers the desired amount of material. This level of control is essential for applications that require uniformity and accuracy in fluid deposition.

User-Friendly Interface

The technology features a user-friendly interface that simplifies operation and setup. Operators can easily configure the system for different dispensing tasks and monitor performance in real-time. The intuitive interface helps reduce the learning curve and ensures that the system can be efficiently integrated into existing manufacturing processes.

Future Developments

As technology continues to advance, NanoShot Piezo Jetting Technology is expected to evolve with new innovations and improvements. Future developments may include enhancements in speed, resolution, and versatility, further expanding the range of applications for this technology. Ongoing research and development efforts are likely to focus on optimizing performance, increasing efficiency, and addressing emerging industry needs.

Conclusion

Speedline 1020901 NanoShot Piezo Jetting Technology represents a significant advancement in precision dispensing, offering high-speed operation, ultra-fine resolution, and a range of user-friendly features. Its state-of-the-art motion control, simple maintenance, quick changeover, and low cost of ownership make it a valuable asset in various industries, including electronics, automotive, medical device manufacturing, and packaging. As technology continues to evolve, Speedline NanoShot Piezo Jetting Technology is poised to remain at the forefront of precision dispensing, driving innovation and efficiency in manufacturing processes worldwide.

Prodigy

Smart, Faster and Highly Versatile
The Camalot® Speedline dispenser is designed and built to deliver extremely accurate
dispensing at high speeds, exceptional frame stability and state of the art drive
systems enable 1.5g’s of acceleration
and XYZ positional repeatability of
less than 10 microns. An innovative
and rigid frame design combined
with advanced linear drive
architecture enables fast point to
point moves, high accuracy and
long-term repeatable performance.
All Speedline pumps and options are field
configurable allowing easy
reconfiguration of the equipment
if dispensing requirements change
over time.

Speedline Prodigy guarantees process excellence

Best in class accuracy and throughput
Selection of Jet and Auger pump technologies
Closed loop controls
2000+ systems in service
Worldwide support network

Configurable transport system

SpeedlineProdigy can accommodate a broad range of
product sizes and weights. A unique board
staging function increases the dispense
area to 890 mm x 600 mm an upgraded
conveyor option capable of transporting

8kg products opens up more possibilities
for automation of the dispense processes.
An optional dual lane conveyor system
can accommodate up to 6 heated zones
(3 per lane), productivity is optimized
by multitasking the dispense operation
between front and rear lanes.

Pump Options and Applications
Superior pump technology is the key to accurate and repeatable precision dispensing, Speedline Camalot owns and designs all of the
pumps offered on our systems. These proprietary pump technologies are fully integrated within the motion control system and
driven by innovative software controls to create a robust dispense process. Closed-loop control provided by a weight scale and
vision inspection techniques facilitates a “hands off” setup and allows a continuous means to monitor and maintain the tightest
of process requirements.
NanoShot™ 1020901

Suited for underfill and UV coating
High speed – Up to 600 Hz
Auto-tune feature for closed-loop
calibration
Dot sizes < 300 microns
Capable of 50,000 DPH
NuJet™

Designed and developed by Camalot
Speeds up to 300 Hz
Auto-tune for closed-loop calibration
Dot sizes < 300 microns
Underfill, encapsulation, epoxy type
application
Dual pump pitching down to 28 mm
635 SD

Suited for dot type applications
Footed and unfooted needles
Precise material delivery
Controllable dispense speed
Fine pitch auger for Microdot
applications
680 SD

Suited for inline type applications
Positive shutoff/no drip design
delivery
Carbide parts reduce wear from
abrasive materials
High material flow rates

Speedline SmartStream® Pump Technology

Introduction

In the realm of precision dispensing technology,Speedline Camalot’s SmartStream® Pump Technology stands out as a groundbreaking advancement. Designed and patented by Camalot, this technology redefines the conventional approach to material dispensing by offering a non-contact method that ensures both high accuracy and efficiency. This detailed exploration will delve into the operational principles, unique features, and advantages of SmartStream® Pump Technology, illustrating its impact on various industrial applications.

Operational Principles

At its core,Speedline SmartStream® Pump Technology operates on the principle of non-contact dispensing. Unlike traditional dispensing methods that rely on direct contact between the nozzle and the material, SmartStream® utilizes a controlled stream of material dispensed through positive displacement with a piston. This approach eliminates the need for physical contact between the pump’s internal components and the material, thereby reducing the potential for contamination and wear.

The technology dispenses material in a columnar fashion rather than the conventional single sphere or droplet. This columnar dispensing technique allows for more consistent and controlled application, particularly beneficial in applications requiring high precision and repeatability. The positive displacement mechanism ensures that each cycle of dispensing delivers a precise volume of material, contributing to the overall accuracy and consistency of the process.

Unique Features

Non-Contact Dispensing: Speedline SmartStream®’s non-contact dispensing method is one of its most significant innovations. By eliminating direct contact between the material and dispensing components, the technology minimizes the risk of material contamination and reduces the wear and tear on the nozzle and seat. This feature is particularly advantageous when working with sensitive or high-viscosity materials.
Controlled Stream Dispensing: Instead of dispensing individual droplets or spheres, Speedline SmartStream® delivers a continuous column of material with each cycle. This columnar dispensing provides superior control over material application, allowing for precise and uniform deposits. The ability to control the volume and placement of material with high accuracy makes SmartStream® ideal for applications requiring intricate and detailed work.
Positive Displacement Mechanism: The positive displacement piston mechanism used in Speedline SmartStream® ensures that the material is dispensed in exact amounts. This mechanism operates by moving a piston within a chamber, pushing the material through the nozzle in a controlled manner. The positive displacement approach is highly reliable and contributes to the overall precision of the dispensing process.
Low Maintenance Requirements: One of the key benefits of SmartStream® is its low maintenance requirements. The non-contact nature of the dispensing process reduces the wear on internal components, leading to fewer maintenance issues and extended equipment life. Additionally, the design allows for quick and straightforward maintenance procedures, further enhancing the technology’s operational efficiency.
Quick Changeover: The Speedline SmartStream® system is designed for rapid changeover between different materials and dispensing configurations. This feature is crucial in environments where flexibility and efficiency are required, such as in high-volume manufacturing or research and development settings. The ability to quickly adapt to different materials without extensive downtime improves overall productivity and reduces operational costs.

Advantages and Applications

High Precision and Accuracy: The columnar dispensing technique and positive displacement mechanism contribute to the high precision and accuracy of Speedline SmartStream® Pump Technology. This level of control is particularly valuable in industries where exact material application is critical, such as electronics manufacturing, automotive assembly, and medical device production.
Enhanced Material Handling: SmartStream® excels in handling a wide range of materials, including those with varying viscosities and properties. The non-contact dispensing method allows for smooth handling of materials that might be difficult to work with using traditional methods. This versatility makes SmartStream® a valuable tool in diverse applications, from adhesive dispensing to solder paste application.
Reduced Contamination and Waste: The elimination of contact between the material and dispensing components helps reduce the risk of contamination and waste. By ensuring that only the intended amount of material is dispensed and minimizing material spillage, SmartStream® contributes to a cleaner and more efficient manufacturing process.
Increased Equipment Longevity: The low wear and tear associated with non-contact dispensing result in longer equipment lifespans. This durability reduces the need for frequent replacements and repairs, ultimately lowering the total cost of ownership. The extended lifespan of SmartStream® components ensures reliable performance over time.
Versatility in Application: Speedline SmartStream® Pump Technology’s versatility allows it to be used in a wide range of applications. Whether in high-speed production environments or precision-oriented tasks, SmartStream® adapts to various needs and materials. This adaptability makes it a valuable asset in industries such as electronics, automotive, aerospace, and more.

Conclusion

SmartStream® Pump Technology represents a significant advancement in the field of material dispensing. Its non-contact dispensing method, positive displacement mechanism, and columnar dispensing technique offer numerous advantages, including high precision, reduced contamination, and low maintenance requirements. As industries continue to demand greater accuracy and efficiency in their manufacturing processes, SmartStream® stands out as a reliable and innovative solution. With its ability to handle a wide range of materials and applications, SmartStream® Pump Technology is poised to play a crucial role in the future of precision dispensing .

Patented technology that enables reduced wet-out areas, improved capillary flow for underfill and access for dispensing on side walls or around tall components.

PCB designs are ever more challenging for dispensing with increased component densities, reduced materials keep out zones, and a broad mix of component heights. The Prodigy’s advanced Tilt and Rotate option solves all these challenges and more with its patented design and operation.

Key Features:

DC servo control for both axes
0.01 degree resolution
Up to +/- 45 degrees of Tilt and +/- 90 degrees of rotation
Both axes programmable in sub-degree increments
Automatic setup and calibration
Extended fluidics and nozzles provide additional clearance for “hard to reach” applications

Overview

The Speedline Prodigy Dual Lane Dispenser was designed to meet the requirements of industries such as automotive and semiconductor, seeking to improve efficiency. The dispenser comes in two sizes, a compact 4-zone system that measures 830mm in width and a larger 6-zone system that measures 1270mm. These sizes allow for processing a wide range of product sizes.

With its advanced linear drive architecture and stable frame, the Prodigy offers precise and accurate dot placement, even at high speeds, resulting in improved yields. The dispenser has a +/-35µ 3 Sigma dot placement accuracy.

To ensure consistent material flow rates, the Prodigy offers both contact and non-contact heating options in different configurations, including heated lift chucks to maintain a controlled temperature.

The Speedline Prodigy is designed with flexibility in mind, offering easy upgrades through its ‘plug and play’ compatibility. Upgrades, including heat, pumps, tilt and rotate, IR sensors, weight scale, a second Z-axis, and the conveyor system, can be made in the field for added convenience.