CAMALOT DISPENSERS DETAILED PRODUCT DESCRIPTION

Camalot Dispenser 1018705 AC Servo Motor: Overview

The Camalot Dispenser 1018705 AC Servo Motor is an integral component of advanced adhesive dispensing systems manufactured by Speedline Technologies, a division of ITW EAE. Known for its precision and reliability, this servo motor plays a crucial role in enhancing the performance of dispensing applications in various industries, including electronics, automotive, and consumer goods.

Technical Specifications

The 1018705 AC Servo Motor features several key specifications that make it suitable for high-performance dispensing tasks:

• Power Rating: Typically around 400-750 watts, providing adequate torque for precise movements.
• Voltage: Operates on standard industrial voltages, usually in the range of 200-240V AC, ensuring compatibility with most manufacturing setups.
• Speed Range: Capable of achieving speeds up to 3000 RPM, allowing for rapid and efficient dispensing cycles.
• Feedback Systems: Incorporates high-resolution encoders for accurate positional feedback, enhancing control over the dispensing process.
• Protection Class: Often rated IP65, making it resistant to dust and moisture, which is essential in many production environments.

Features and Benefits

1. Precision Control: The servo motor is designed for high precision, ensuring consistent application of adhesives, sealants, or coatings. This precision reduces material waste and improves the quality of the final product.
2. Programmability: Many dispensing systems utilizing this motor allow for programmable settings, enabling operators to adjust parameters such as speed, pressure, and volume based on specific application requirements.
3. Efficiency: The AC servo motor’s efficiency translates to lower energy consumption and reduced operational costs. This is especially important in high-volume production environments.
4. Durability: Built to withstand the rigors of manufacturing, the motor is designed with durable materials and components, ensuring a long operational life with minimal maintenance.
5. Integration: The motor can be easily integrated with existing systems and software, making it a versatile choice for manufacturers looking to upgrade their dispensing capabilities.

Applications

The Camalot Dispenser 1018705 AC Servo Motor is used in various applications, including:

• Electronics Manufacturing: Ideal for applying adhesives in PCB assembly, encapsulation, and potting processes, where precision is critical to ensure the reliability of electronic components.
• Automotive Industry: Used for bonding and sealing applications, such as attaching windshields or applying sealants in automotive assembly lines.
• Medical Device Manufacturing: Ensures precise dispensing of adhesives and coatings used in the assembly of medical devices, where accuracy and reliability are paramount.
• Consumer Goods: Commonly found in packaging lines for applying adhesives in product assembly or sealing, where consistent quality is essential.

Operational Considerations

When integrating the Camalot Dispenser 1018705 AC Servo Motor into production processes, several operational considerations should be addressed:

• Installation: Proper installation is crucial for optimal performance. Ensure that the motor is mounted securely and aligned correctly with the dispensing system.
• Calibration: Regular calibration of the motor and dispensing system is necessary to maintain accuracy and efficiency. This involves adjusting settings to compensate for wear and tear or changes in material properties.
• Maintenance: Routine maintenance checks are essential to identify potential issues before they lead to equipment failure. This includes inspecting electrical connections, motor bearings, and lubrication systems.
• Training: Operators should be adequately trained in the use of the dispensing system and its components, including the servo motor. Understanding the system’s capabilities and limitations can significantly enhance operational efficiency.

Conclusion

The Camalot Dispenser 1018705 AC Servo Motor represents a critical component in modern adhesive dispensing systems. With its high precision, efficiency, and versatility, it addresses the diverse needs of various industries, from electronics to automotive manufacturing. By understanding its features, applications, and operational considerations, manufacturers can leverage this technology to improve product quality and operational efficiency, ultimately leading to enhanced competitiveness in the market.

As technology continues to advance, the role of precision motors like the 1018705 AC Servo Motor will become increasingly vital in the quest for higher efficiency and quality in manufacturing processes.

635 and 680SD Pumps

Camalot offers two (2) types of Auger pump, both controlled with a precise servo drive system. For highly abrasive
materials both 635SD and 680SD pump systems offer more wear resistant carbide auger screws. The 680SD pumps
deliver high flow rates and also incorporate a patented positive shutoff that eliminates dripping of lower viscosity materials.
The auger design (pitch, etc.) is typically tailored to meet the requirements of the individual customer’s specific material
that will be dispensed (i.e., application-based).

NanoShot Piezo Jetting Technology

Offering high speed – Up to 600 Hz, and ultra-fine resolution, with dot sizes < 300 microns, this patent pending pump
features state-of-the-art motion control technology, simple maintenance, quick changeover, and a low cost of ownership.
NanoShot is not only a high performer, but is also easy to maintain. High mix manufacturing scenarios are supported by
its quick-change feature; reduced maintenance, necessary on only a weekly basis, means more up-time for higher productivity.
30% improved repeatability means higher yields and higher throughput.

Ideally suited for underfill and UV coating
Next generation of “jetting” technology
High speed – Up to 600 Hz
Auto-tune feature for automatic calibration
Fine resolution – Dot sizes < 300 microns
Patent pending motion control technology
Minimal maintenance and quick changeover
Low cost of ownership