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As a maintenance specialist with extensive experience, I can confirm that MPM Spare Parts for Momentum II are critical for maintaining optimal stencil printer performance, particularly the wiper system components that directly impact print quality.
MPM Spare Parts for Momentum II wiper stencil assembly (part number 2001793) includes essential components like the vacuum-based cleaning station, paper roll monitoring sensors, and automated detection systems that ensure consistent cleaning performance and minimal maintenance interruptions.
The comprehensive MPM Spare Parts for Momentum II wiper stencil system represents a crucial investment in maintaining print quality and reducing downtime, where proper maintenance and timely replacement of wear components ensure optimal cleaning effectiveness and consistent stencil printing results.
Claims:
- True: RapidClean is a high-speed under-stencil cleaning system offered on MPM Momentum series printers. RapidClean is the fastest stencil cleaning solution available.
- False: Wiper stencil parts require specialized tools for replacement; in fact, they are designed for quick maintenance with standard tools.
Table of Contents
- How Does MPM Spare Parts for Momentum II Wiper Stencil System Enhance Print Quality?
- What Makes MPM Spare Parts for Momentum II Wiper Components Critical for Maintenance?
- Conclusion
- Frequently Asked Questions
1. How Does MPM Spare Parts for Momentum II Wiper Stencil System Enhance Print Quality?
As a maintenance specialist, I can attest that MPM Spare Parts for Momentum II wiper stencil system plays a crucial role in maintaining exceptional print quality through its comprehensive cleaning and maintenance capabilities.
1.1 Key Quality Enhancement Features
- Maintaining proper wiping action through precision-engineered components
- Preventing contamination buildup with vacuum-based cleaning technology
- Optimizing cleaning efficiency via automated detection systems
- Minimizing downtime through quick-change components
1.2 Performance Optimization
MPM Spare Parts for Momentum II wiper stencil system ensures consistent print quality by maintaining proper wiping action through its precision-engineered components. Regular replacement of wear items like cleaning rolls and vacuum seals ensures optimal cleaning performance and prevents print defects.
To prevent contamination buildup, the MPM Spare Parts for Momentum II includes specialized cleaning components that work in conjunction with the vacuum-based cleaning system. This integrated approach ensures thorough stencil cleaning between print cycles, maintaining consistent aperture clearance.
The system’s cleaning efficiency is optimized through automated detection features that monitor cleaning material status and performance. MPM Spare Parts for Momentum II components work together to ensure consistent cleaning pressure and coverage across the entire stencil surface.
By incorporating quick-change components, the MPM Spare Parts for Momentum II wiper system minimizes maintenance downtime while maintaining optimal cleaning performance. This design philosophy ensures that necessary maintenance can be performed quickly without compromising print quality.
Claims:
- True: MPM spare parts for the Momentum II wiper stencil system enhance print quality by ensuring consistent and optimal stencil cleaning, which directly impacts the accuracy and reliability of solder paste deposition on the PCB, minimizing defects like bridging, tombstoning, and insufficient solder paste due to clogged apertures on the stencil, ultimately leading to higher yields in the SMT process.
- False: Wiper stencil components require complete system shutdown for replacement; in fact, they feature quick-change designs for minimal production interruption.
2. What Makes MPM Spare Parts for Momentum II Wiper Components Critical for Maintenance?
As a maintenance specialist, I can confirm that MPM Spare Parts for Momentum II wiper components are critical for maintaining optimal print quality and preventing costly production interruptions. Their reliability directly impacts stencil cleaning effectiveness and overall printer performance.
2.1 ITW EAE 2001793 Mpm Printer Critical Wiper Components
| PARTS LIST | ||||
| ITEM | PART NO . | DESCRIPTION | QTY | UM |
| 1 | 10025991 | FITTING,STRAIGHT,4MM OD QD,M5 MALE | 4 | EA |
| 2 | 1003622 | CORE,22 .10INCH CARDBOARD, STENCIL WIPER | 1 | EA |
| 3 | 1011619 | ROLLER,SOLVENT,APPLICATION | 1 | EA |
| 4 | 1011626 | SHAFT, SUPPORT, ASSY | 1 | EA |
| 5 | 1011627 | PLUG, ARBOR SPRING | 2 | EA |
| 6 | 1011628 | PLATE, SPRING RETAINER | 2 | EA |
| 7 | 1011638 | PAD, FRICTION | 4 | EA |
| 8 | 2007435 | ARBOR,PAPER DRIVE,ASSY | 2 | EA |
| 9 | 1014372 | FLAG,PRINTHEAD Y | 1 | EA |
| 10 | 1014522 | CHAMBER,VACUUM | 1 | EA |
| 11 | 1015091 | BRACKET, HARDSTOP, WIPER | 1 | EA |
| 12 | 1015092 | BRACKET FLAG ARM HARDSTOP DOP | 1 | EA |
| 13 | 1015787- | MOUNT, SENSOR, SOLVENT SPILL | 1 | EA |
| 14 | 1015824 | MOUNT, GLASS, PAPER OUT SENSOR | 1 | EA |
| 15 | 1015825 | GASKET, PTFE, PAPER OUT SENSOR | 1 | EA |
| 16 | 1016349 | HARDSTOP, M6 X 25 HEX HEAD CAP SCREW | 1 | EA |
| 17 | 1016393 | SOCKET, IDLER SHAFT | 1 | EA |
| 18 | 1016495 | SHAFT,IDLER,WIPER,ASSY | 1 | EA |
| 19 | 1016505 | ADAPTER, VACUUM CHAMBER | 1 | EA |
| 20 | 1016506 | GASKET, ADAPTER, VACUUM CHAMBER | 1 | EA |
| 21 | 1016627 | SHAFT,WIPER,IDLER, ENCODER | 1 | EA |
| 22 | 1017567 | ENCODER,HIGH RESOLUTION, WIPER,ASSY | 1 | EA |
| 23 | 1017605 | PAN,SOLVENT | 1 | EA |
| 24 | 1017650 | PIPE, WIPER PLENUM EXHAUST | 1 | EA |
| 25 | 1017651 | COVER, ENCODER, WIPE | 1 | EA |
| 26 | 1017657 | COVER,WIRE,SOLVENT PAN | 1 | EA |
| 27 | 1017918 | BLOCK, BEARING, SOLVENT ROLLER | 2 | EA |
| 28 | 1018233_ | HOSE, VACUUM, ASSY | 1 | EA |
| 29 | 2001493 | BRACKET,MOTOR,WIPER | 1 | EA |
| 30 | 2001723 | MOTOR,SOLVENT ROLLER ASSY | 1 | EA |
| 31 | 2001724 | MOTOR,PAPER WINDER ASSY | 1 | EA |
| 32 | 2001801_ | KIT, CABLE, ENHANCED WIPER | 1 | EA |
| 33 | 2001996 | BLOCK, BEARING, WIPER PAPER DRIVE | 1 | EA |
| 34 | 2001997 | BLOCK, MOTOR, WIPER ROLLER DRIVE | 1 | EA |
| 35 | 2001998 | CAP, COUPLING, WIPER ROLLER | 1 | EA |
| 36 | 2002020 | MOUNT,WIPER,LH,MACHINING | 1 | EA |
| 37 | 2002021 | MOUNT,WIPER,RH,MACHINING | 1 | EA |
| 38 | 2002022 | CAP, CABLE, WIPER RH MOUNT | 1 | EA |
| 39 | 2002023 | SHAFT, DRIVE, WIPER PAPER | 1 | EA |
| 40 | 2002026 | SPACER, MOTOR, WIPER PAPER DRIVE | 4 | EA |
| 41 | 2002027 | PLATE, STRIKER, WIPER STOP | 1 | EA |
| 42 | 2005872 | TROUGH,SOLVENT ROLLER | 1 | EA |
| 43 | P10149 | BEARING,NEEDLE,10MM ID 14 OD,12 LG OPEN,1 SEAL | 3 | EA |
| 44 | P10161 | CYLINDER, DBL ACTING, 16MM BORE, 10MM STROKE | 2 | EA |
| 45 | P10325 | STANDOFF, 6MM HEX, 18MM LG, M4 X .7, F/F, SS | 1 | EA |
| 46 | P10453 | FITTING,ELBOW,4 .5OD BARB | 2 | EA |
| 47 | P10658 | O-RING, 1.0ID X .07W, VITON | 1 | EA |
| 48 | P10659 | DISC, TRANSPARENT, 1.0 OD X .125 THK, PYREX | 1 | EA |
| 49 | P11044 | TUBING, 6mm OD X 4mm ID, POLYETHELENE, BLACK | 18 | FT |
| 50 | P11193 | CLAMP, HOSE, SPRING, 1.13 ID | 1 | EA |
| 51 | P2379 | SENSOR,PHOTOELECTRIC, L-SHAPE,24V | 1 | EA |
| 52 | P3577 | TUBING, .093 ID X .156 OD | 138 | IN |
| 53 | P5480 | CLAMP, WORM DRIVE, 11/16-1-1/4ID, SS | 1 | EA |
| 54 | P60176 | COUPLING,FLEX,10-10 BORE,ZERO BACKLASH | 1 | EA |
| 55 | P7410 | WASHER, M4, NYLON | 2 | EA |
| 56 | P9287 | WASHER,NYLON, .687 OD X .390 ID X .062 THK | 3 | EA |
| 57 | P9499 | SPRING, COMPRESSION, 15MM OD X 1 .2MM WD X 25MM, MW | 2 | EA |
| 58 | P9502 | BEARING, SPHERICAL, 8MM X 17MM X 12MM, BRONZE | 2 | EA |
| 59 | P9509 | CLUTCH, ADJUSTABLE SLIP, 8MM | 1 | EA |
| 60 | P9510 | BEARING,FLANGE,8MM X 12MM X 8MM,BRONZE | 2 | EA |
| 61 | P9698 | MOUNT, WIRE, TIE, #6 | 5 | EA |
| 62 | P9955 | TUBING,6mm OD X 4mm ID | 216 | IN |
| 63 | p10630 | HOSE,1.0 ID,POLYETHYLENE,TYPE 333 | 14 | IN |
| 64 | p61086 | COUPLING,SOLVENT MOTOR &ROLLOR,WIPER | 1 | EA |
2.2 Maintenance Strategy
MPM Spare Parts for Momentum II wiper system requires strategic maintenance planning to ensure consistent performance. I recommend implementing a proactive replacement schedule for critical components like the paper empty sensor (1015738) and Motor Solvent (2001723) to prevent unexpected failures during production.
To optimize wiper system performance, maintain an inventory of essential MPM Spare Parts for Momentum II components. Regular monitoring of wear patterns and establishing reorder points for critical parts like arbor (2007435) and motors (2001724) ensures continuous operation while minimizing emergency maintenance situations.
Claims:
- True: Level 1 spares are wear items that are recommended to be replaced as part of annual preventative maintenance as well as lower cost spare parts that could cause a machine down situation. The Level 2 lists provides a more comprehensive level of critical parts that can cause a machine down situation.
- False: Wiper components require daily replacement; in fact, they have longer service intervals when properly maintained.
3. Conclusion
The MPM Spare Parts for Momentum II wiper stencil system represents a critical investment in maintaining optimal print quality and production efficiency. The comprehensive spare parts program, including both Level 1 wear items and Level 2 critical components, ensures consistent stencil cleaning performance and minimal maintenance interruptions.
Key components like the vacuum-based cleaning station, paper roll monitoring sensors, and solvent delivery systems work together to maintain precise cleaning effectiveness. By maintaining an adequate inventory of these essential parts and following recommended maintenance schedules, manufacturers can maximize uptime while ensuring consistent, high-quality stencil printing results.
4. Frequently Asked Questions
1. What are the critical components included in the MPM Spare Parts for Momentum II Wiper Stencil?
The spare parts list includes essential components like the wiper stencil assembly (2001793), vacuum-based cleaning stations, paper roll monitoring sensors, and automated detection systems. These parts are crucial for maintaining optimal cleaning performance and minimizing downtime.
2. How do Level 1 and Level 2 spares differ in the MPM Spare Parts for Momentum II Wiper Stencil?
Level 1 spares focus on wear items that need regular replacement during annual maintenance, while Level 2 spares include critical components that could lead to machine downtime if not promptly replaced.
3. Why is it important to maintain an inventory of MPM Spare Parts for Momentum II Wiper Stencil?
Maintaining an inventory ensures that essential components are readily available for both routine maintenance and emergency repairs, minimizing downtime and maintaining print quality.
4. How can I optimize the use of MPM Spare Parts for Momentum II Wiper Stencil?
Implement a proactive maintenance strategy by regularly reviewing your spare parts inventory, establishing reorder points for critical components, and integrating spare parts management with your preventive maintenance schedule to ensure continuous operation.
- ITW EAE Support Center – MPM Spare Parts Lists
This official ITW EAE support page provides detailed spare parts lists for Momentum II equipment, including both Level 1 and Level 2 components essential for maintaining the wiper stencil system.
Source: ITW EAE Support - SMT Components – MPM Printer Parts Guide
Explore a detailed catalog of Momentum II components, including wiper stencil parts like sensors and motors, with technical specifications and maintenance tips.
Source: SMT Components - NT2004 – MPM Momentum II BTB Configuration
Provides insights into the Momentum II BTB configuration, highlighting parts that enhance dual-lane processing capabilities, which can be relevant for optimizing the wiper stencil system.
Source: NT2004
