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Dek Printer ,Squeegee MPM MOMENTUM ; MPM 125 , MPM MOMENTUM BTB , MPM 100 , MPM EDISON , MPM MOMENTUM HIE ,SPEEDLINE , ITW EAE，MPM SPARE PARTS , MPM UP2000 , MPM ACCUFLEX,MPM ACCELA ,MPM AP EXCEL ,MPM AP , MPM UP3000 , MPM UP1500 , CAMALOT PRODIGY , CAMALOT 8300 , Camalot Dispensers , MPM PRINTER PARTS,GKG PRINTER ,DEK TQ , DEK NeoHorizon 03 iX ,Horizon 03 ix, 265 ,DEK NeoHorizon 01 iX
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Around the clock, spare and wear parts for Dek Printer systems can be ordered in the SMTCOMPONENTS CO.,LTD Online Store from CHINA – all systems for hand soldering, reworking and visual inspection are also listed there. With the help of our local, SAP-controlled spare parts warehouses, the 24-hour spare parts and service department supplies the required parts locally as quickly as possible. Around the world. Wherever you are!
DEK VISION Y AXIS SERVO MOTOR 133128 / 160706 / 145520 D-160706 / D-145520 / D-133128
DEK RISING TABLE SERVO MOTOR 160708 / 140737 D-160708 / D-140737
DEK VISION X AXIS SERVO MOTOR 133127 / 160704 / 145817 D-160704 / D-145817 / D-133127
DEK MOTOR 157729 / 157731 D-157729 / D-157731
DEK PAPER CLEAN MOTOR 181452 / 157373 / 129352 / D-181452 / D-157373 / D-129352
BOM^CAMERA ASSY^GREEN(TXT) DEK 145550 ( 155826 181501 181322)
BOM^CAMERA ASSY^GRAPHITE 2 ( TXT ) DEK 181322( 145550、155826、181062)
ACTUATOR LEADSCREW ASSY DEK 158472
PROCESSOR BOARD COMPLETE (INFINITY) DEK 159224
SINGLE BOARD COMPUTER ( ADVANTECH T-PCA6180E2002 ) DEK 181009 DEK 160947
386 SX, 8 MB PROCESSOR CARD DEK 140069
PROCESSOR BOARD, 486 8MB RAM 100MHz DEK 137325
DEK REAR/FRONT SQUEEGEE MOTOR 155806 / 155804 / D-155806 / D-155804
DEK MODIFIED LEAD SCREW(ROLLER ACTUATOR) 158472 / D-158472
DEK CPU CARD 159224 / 160992 / 181009 / 159198 / 160947 / D-159224 / D-160992 / D-181009 / D-159198 / D-160947
PC^CONTROLLER^ICL^ROHS COMPLIANT (TXT) DEK I PC DEK191022 / 191543
DEK TORQUE AMP ASSEMBLY BOM ( TXT ) DEK 153073
EUROAMP 10 CARD UL DEK 114025
DEK CARD^EXPANSION^FIREWIRE^UNIBRAIN ( TXT ) DEK 191015 / D-191015
PC^^SPARE^PSU^ IBUS PC DEK 190722
DEK I PCpower DEK 190696 / D-190696
BOM^^BOARDSTOP KIT^LIP SEAL DEK 183961
CYLINDER 4 STROKE 20 BORE ( TXT ) DEK 165675
BOM^^BOARDSTOP KIT^LIP SEAL DEK 193377
MODIFIED CYLINDER (FROM 107460) DEK 107850
ASSY^BOARD CLAMPS^QUICK RELEASE^250 MM ( TXT ) DEK 178031
FOIL / SHIM, 520 MM QF B / CLAMP ( TXT ) DEK 5157438 / 137516
FOIL & SHIM, 340 MM QF B / CLMP ( TXT ) DEK foil DEK 177061
BOARD CLAMP ( TXT ) DEK 119203
CARRIER^BOARD CLAMP^TRANSPORT RAILS^500 DEK 158815
BOM^SQUEEGEE^USC^520MM ( TXT) DEK265 DEK 157274 / 193205
BOM^SQUEEGEE^USC^400MM DEK265 DEK 157382 / 193202
BOM^SQUEEGEE^USC^300MM DEK265 DEK 157387 / 193199
BOARD STOP LINEAR BEARING, 265 DEK 113080 / D-113080
BOM^LOOM^FIREWIRE^IEEE1394 (TXT) DEK 1394 DEK 193408 / D-193408
DEK blade
SQY ASSY(60deg*170mm)METAL :15mm OVERHANG SQA300
SQY ASSY(60deg*200mm)METAL :15mm OVERHANG SQA301
SQY ASSY(60deg*250mm)METAL :15mm OVERHANG SQA302
SQY ASSY(60deg*300mm)METAL :15mm OVERHANG SQA303
SQY ASSY(60deg*350mm)METAL :15mm OVERHANG SQA304
SQY ASSY(60deg*400mm)METAL :15mm OVERHANG SQA305
SQY ASSY(60deg*440mm)METAL :15mm OVERHANG SQA306
SQY ASSY(60deg*483mm)METAL :15mm OVERHANG SQA307
SQY ASSY(60deg*510mm)METAL :15mm OVERHANG SQA308
SQY ASSY(60deg*535mm)METAL :15mm OVERHANG SQA309
170mm metal squeegee blade DEK 129924
200mm metal squeegee blade DEK 129925
250mm metal squeegee blade DEK 133584
300mm metal squeegee blade DEK 133585
350mm metal squeegee blade DEK 129926
400mm metal squeegee blade DEK 133586
440mm metal squeegee blade DEK 129927
483mm metal squeegee blade DEK 133587
510mm metal squeegee blade DEK 133588
535mm metal squeegee blade DEK 129928
SWITCH^SAFETY^OMRON ESTOP^BOM^(TXT) DEK DEK 195194
SHUTTER^^^DEK ELAI DEK 190311
SHUTTER^^^DEK ELA DEK 163489
DEK PULLEY DEK 112284
ACTUATOR KEY DEK DEK 156825
CAP,TANK DEK 119664
GAS STRUT (TXT) DEK 107626
STRUT^^HOOD^20mm ENDS INFINITY DEK 186206
STRUT^^REAR HOOD^20mm ENDS INFINITY DEK 186207
GAS STRUT GSX DEK 133069
GAS STRUT GSX DEK 133067
FRONT COVER DAMPER, 210N ( TXT ) DEK 140583
CAMERA MOUNT DEK 140127
CAMERA PLUG BRACKET DEK 119641
SMPSU, 650W WIDE RANGE I / P (FASTON TERMS) (TXT) DEK 160555
PSU^COSEL^450W MULTI O / P^(UL SEE TEXT 3) DEK 185312
BOM^^SOLVENT PUMP ASSY^ DEK 183390 / 183227 / 191088
BOM^^KIT^BAUMER SENSOR REPLACEMENT^ DEK 181563 / 114758
CAMERA, MOUNTDEK 145230
BOM^CABLE^CRIMPED ASSEMBLY^RAILS^ASM DEK 177055
BRG.STOP BRKT. 113163
FITTING, PNEUMATIC ELBOW MINIATURE, OD4MM x M5 THD DEK 107265
TOOLING PIN, MAGNETIC, 81mm, STD DIA. DEK 107785
FITTING^AIR^UNION^INLINE 6MM (TXT) DEK 190216
SOLENOID VALVE 5 PORT 2 POSITION DEK 165431
BOARD STOPDEK119673
CAMERA, MOUNT DEK145230
Green DEK 145011
PHOTO SENSOR (SUNX)DEK 112246
PHOTO SENSOR, SUNXDEK 109239
OPTO SENSORDEK 107458
SENSOR^^FORK^4W – OMRON EE-SX675(TXT) DEK 191650
SENSOR^PHOTOELECTRIC DIFFUSE FHDK 14N5101 / S35A DEK183388
USC SOLVENT SOLENOID VALVE LOOM BOM ( TXT ) DEK 146111
DRAG CHAIN, CAMERA X VISION X DEK 156028
DRAG CHAIN, CAMERA Y VISION Y DEK 160432
CYLINDER^PNEUMATIC^COMPACT^12X10 DEK 158921
RARE EARTH POT TYPE MAGNET DEK 107443
BOM^LOOM^CAMERA X ^MOTOR PWR I VISION X DEK 191238
DEK
BELT ,TIMING DEK 119176
BELT ,TIMING DEK G1237
BELT ,TIMING DEK G1212
BELT ,TIMING DEK G1296
BELT ,TIMING DEK G1140
BELT ,TIMING DEK G4915
BELT^^2MM X 816 LG ANTISTATIC^ DEK 178448
TRANSPORT BELT DEK 165520
‘X’ AXIS TIMING BELT DEK 145518
RISING TABLE BELT DEK 145099
BELT,TIMING DEK 107508
BELT ,TIMING DEK 107639
BELT , TIMING ‘Y’ AXIS, MATCHED PAIR DEK 145515
BELT ,TIMING DEK 119175
BELT ,TIMING DEK 129097
BELT (TIMING) DEK 101173
BELT (TIMING) DEK G4952
BELT ,TIMING DEK 107058
BELT ,TIMING DEK 119343
TRANSPORT BELT, 265, 3mm SINGLE (JOINED) DEK 122022
TRANSPORT BELT, 3mm ( TXT ) DEK G4957
TIMING BELT, CARRIAGE DEK 156039
BELT TIMING Y MOTOR DEK 145510
DEK STOPPER ARM DEK DEK 156281
EXTRUSION ASSEMBLY (520 LG) DEK DEK 157679
EXTRUSION ASSEMBLY (400 LG) DEK DEK 157678
EXTRUSION ASSEMBLY (300 LG) DEK DEK 157677
CASSETTE TYPE MANIFOLD^5 / 2 VALVE DEK 188760
CASSETTE TYPE MANIFOLD^3 / 2 / DUAL VALVE 188759
DRIVE BELT^RAIL WIDTH DEK 185938
DRIVE BELT^TABLE LIFT DEK 185934
DEK Q-250D
COVERS SYSTEM SWITCH LOOM BOM DEK DEK 163512
BELT, TIMING (16T10 / 1970), PAIR DEK 129250
BELT, TIMING (16T10 / 2350) DEK 129268
PRINT CARRIAGE MOTOR ( TXT ) DEK 133126
X’ CAMERA MOTOR DEK 133127
CAMERA ‘X’ MOTOR AT / 20′ DEK 145817
CAMERA ‘Y’ MOTOR (WITH CONNECTORS) DEK 133128
TABLE LIFT MOTOR DEK 133129
ACTUATOR “X”REAR LOOM BOM(TXT) DEK 119715
Y’ GEAR PULLEY DEK 145511
BELT^TIMING ‘Y’ TRANSFER ( TXT ) DEK 145513 / 157936
REAR DAMPER, 235N DEK 140584
DRIVE BELT^PRINT CARRIAGE^ (TXT) DEK 185935
BELT^FLAT^ESD^NON-FRAYING DEK 178310
BOM^LIQUID LEVEL SENSOR^SOLVT TANK^USC ( TXT ) DEK DEK181161
DRIVE BELT^CAMERA Y^STD (TXT) DEK 188681
DRIVE BELT^CAMERA X^STD (TXT) DEK 188682
BELT ,TIMING (6T5 / 185) DEK G1140
BOARD AT LEFT OPTO LOOM DEK DEK 119747
BOARD AT RIGHT OPTO LOOM DEK DEK 119746
ARMATURE PLATE（25 DIA） DEK 107332
IKO LINEAR BEARING LWES20. DEK 165226
DEK CYLINDERSMC CQ2B20-10S DEK 107181
SWITCH DEK E0008
Opto Spacer Camera Mount DEK 112256
Side Plate DEK 112788
Spring Post DEK 107452
Top Plate DEK 107451
LAMP^PASTE ROLL EA DEK 188232
TABLE BRAKE MOUNTING BRACKET(TXT) DEK 157111
BEARING CAP 107298
LINK COLLAR – BALL SCREW NUT DEK 145311
DEK CBA40
CAN CONTROL CARD (MULTIMOVE) IO ( TXT DEK 142253 )
GASKET DEK 107645
G0361 spring DEK G0361
LEXO 123008 SPRING DEK G0332
MOTOR “U” PLATE DEK 117980
CONTACTOR WITH 24VDC COIL ( TXT ) DEK DEK 181183
TEE (KQT04-M5)(TXT) DEK 107843
BOM^LOOM^CAMERA CARRIAGE SIGNALS^710 (TXT) DEK 185422
Table Brake Loom / Warnner Brake DEK 160457
M13-SAFETY CIRCUIT BREAKOUT MODULE ASSEMBLY(TXT) DEK 155904
DEK 265 GSX LT
VALVE^SOLVENT DISPENSE^USC(TXT) VCW21-5G-2-01-C DEK 165670
MOTOR SPACER DEK 112377
ACTUATOR^^ALIGNMENT^57H47-3.25-017(TXT) DEK 197147
ASSY^PCB^NEXT MOVE E.S. INTERFACE^DEK 185020 DEK 185020
DEK Printer Spare Parts Guide
1. Introduction to DEK Printer Spare Parts
DEK printers are widely used in the electronics manufacturing industry, particularly for applying solder paste to printed circuit boards (PCBs). Each part of a DEK printer contributes to precision, speed, and quality in the solder paste printing process. Maintaining high-quality spare parts is essential for minimizing downtime and ensuring consistent production quality. Let’s look at each of these parts in more detail.
2. DEK Printer Squeegee Blades
Purpose and Functionality
The squeegee blades are crucial for applying solder paste evenly across the PCB. These blades make contact with the solder paste and spread it through the stencil openings onto the board.
Types and Materials
DEK squeegee blades are typically available in various materials:
- Stainless Steel: Known for durability and precision, stainless steel squeegees are popular in high-precision applications where consistency is paramount.
- Polyurethane: This material is flexible and allows for more delicate applications, ideal for intricate or delicate circuits where force needs to be minimized.
Maintenance and Replacement
Regular maintenance and replacement of squeegee blades are necessary to ensure they continue to deliver accurate and consistent soldering results. Over time, blades can become worn or develop nicks, which can compromise solder application quality. Cleaning after each use is recommended, as well as storing them properly to prevent warping.
3. DEK Printer Squeegee Holder
Function and Importance
The squeegee holder secures the squeegee blade, providing the necessary stability and alignment. This component ensures that the blade remains level with the stencil, allowing even distribution of solder paste.
Design Features
DEK printer squeegee holders are typically made of durable metals like aluminum or stainless steel to withstand continuous use. The holder is designed to easily release the squeegee blade for cleaning and replacement, making it user-friendly and efficient.
Maintenance and Best Practices
Ensuring the squeegee holder is in good condition is important. If the holder becomes loose or damaged, it can result in uneven solder application. Regular inspection and timely replacement when necessary help maintain printing quality.
4. DEK Printer Polyurethane Bonded Squeegees
Description and Advantages
Polyurethane bonded squeegees combine the rigidity of stainless steel with the flexibility of polyurethane. This bonding allows for improved control over the solder paste distribution, particularly useful in applications requiring high precision.
Application
These squeegees are used in applications where exact paste volume is critical. The bonded design reduces the chance of paste escaping around the edges, thereby reducing waste and increasing efficiency.
Maintenance
Due to their construction, bonded squeegees generally have a longer lifespan. They should be cleaned after each use to prevent solder paste buildup, which can degrade their performance.
5. DEK Printer Belt Timing
Purpose and Function
The timing belt in a DEK printer is essential for the accurate timing of movements within the machine. It controls the movement of the print head, the conveyor, and other moving parts, ensuring that each part moves in sync with the others.
Construction and Materials
Timing belts are often made from reinforced rubber or polyurethane, sometimes with embedded steel or Kevlar threads for added durability. These belts need to withstand high tension and repetitive movements without stretching or breaking.
Maintenance
Timing belts should be regularly inspected for signs of wear, such as cracks or fraying. Replacing them before they fail is key, as a broken belt can cause unscheduled downtime and disrupt production.
6. DEK Printer Board Clamps
Functionality and Role
Board clamps hold the PCB firmly in place during the printing process, preventing any movement that could disrupt the accuracy of solder paste application. These clamps are adjustable to accommodate different board sizes.
Design and Variations
DEK printer board clamps are often made from high-strength metal or polymer, providing stability without damaging the board. They may feature locking mechanisms for added security, ensuring the PCB remains stationary.
Maintenance and Replacement
Over time, clamps can wear down, especially in high-volume production environments. It’s essential to inspect them regularly for signs of wear and replace them as needed to maintain consistent print quality.
7. DEK Printer BOM Squeegee
Description and Specific Use
The BOM squeegee is a specialized squeegee designed for specific DEK printer models, ensuring compatibility and optimal performance. These are often tailored to the unique requirements of particular models.
Benefits of Using the Correct BOM Squeegee
Using the appropriate BOM squeegee for your printer can reduce soldering errors by ensuring perfect alignment with the printer’s specifications. The right squeegee also ensures the proper volume of paste is applied, improving the overall quality of the solder joints.
Maintenance Tips
Like other squeegees, BOM squeegees should be cleaned thoroughly after each use and inspected for wear. The surface should remain smooth and free from any damage that could affect performance.
8. DEK Printer Cylinders
Role and Functionality
Cylinders in DEK printers control the movement of various components. Depending on the model, these may be pneumatic or hydraulic cylinders, responsible for controlling the squeegee assembly, print head, or board handling systems.
Maintenance and Inspection
To ensure smooth operation, cylinders should be checked for signs of leaks or pressure loss. Hydraulic systems may require fluid top-offs, while pneumatic systems should be inspected for air leaks. Routine maintenance on cylinders prevents failure and maintains the printer’s efficiency.
9. DEK Printer Sensors
Types and Functions
DEK printers use various sensors, including optical, position, and pressure sensors, to monitor different aspects of the printing process. These sensors ensure accurate placement of the PCB, correct alignment, and adequate pressure during paste application.
Importance of Regular Sensor Calibration
Regular calibration and cleaning of sensors are essential to maintain accuracy. Dust, solder paste residue, and other contaminants can obstruct sensors, causing inaccurate readings or printer errors. Ensuring sensors are clean and functioning properly helps maintain production quality.
10. DEK Printer Support Pin
Purpose and Design
Support pins are used to provide additional support to the PCB during the printing process. By preventing the board from bending or warping, support pins help ensure even solder paste application.
Adjustable Features
Support pins are adjustable to fit various PCB sizes and configurations. This flexibility allows for quick setup changes, reducing downtime between different production runs.
Maintenance
Support pins should be inspected for any wear or damage, as bent or worn pins can affect the board’s stability. Keeping the support pins in good condition ensures consistent print results.
11. DEK Printer Gas Strut
Function and Design
Gas struts help lift and stabilize the heavy parts of the printer, such as the lid or other movable components. They allow for controlled opening and closing, providing stability and reducing the risk of damage.
Construction
Gas struts are typically made from high-quality metal, and they are gas-sealed to maintain consistent pressure. Over time, however, gas pressure may decrease, reducing their effectiveness.
Maintenance
Checking gas struts for any loss of pressure or signs of wear is important. Replacing worn struts helps maintain the ease of operation and prevents mechanical issues from arising due to improper support.
12. Conclusion
Regular maintenance and replacement of DEK printer spare parts play a significant role in extending the printer’s lifespan and ensuring optimal performance. High-quality spare parts reduce downtime, enhance print quality, and contribute to overall operational efficiency.
By maintaining and replacing these parts as needed, DEK printers can continue to deliver precision and reliability in solder paste application. Investing in genuine, high-quality parts also prevents breakdowns and costly repairs in the future.
