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High-precision dispensing systems
ITW EAE Camalot Dispenser offers high precision dosing systems for a wide range of industries that require accurate and efficient handling of liquid or pasty fluids 1. Whether using non-contact methods, our dosing valves ensure precise control and dispensing of materials. With dosing technology, even adhesives, solder pastes, lubricants, paints, acrylics, silicones or two-component media, etc., which are smaller than 1 nL, can be used in a controlled manner, thus optimising production processes and minimising material losses. This is particularly important in industries such as electronics and automotive, where the smallest quantities often make or break a product.
If required, our dosage systems can be integrated directly into our own gantry systems, allowing us to offer complete solutions from a single source. In this way, our customers can rely on a single, efficient solution without having to co-ordinate with multiple suppliers. This integration ensures greater efficiency and a smoother production chain.
The range of dispensing products extends from highly developed non-contact or contact dispensing valves and dispensing spools, through material preparation and feeding, to complete gantry systems renowned for their flexibility and precision. These systems are used in a wide range of industries such as electric vehicles and energy storage, automotive, electrical engineering, consumer electronics, medical technology, pharmaceuticals, aerospace, cosmetics and packaging.
ITW EAE Camalot Dispenser solutions are based on piezoelectric technology with actuators, developed in-house, to ensure consistent and repeatable dispensing accuracy. This is essential in production environments where high cycle frequencies and absolute precision are required. Particularly when processing highly viscous or sensitive materials, dispensing systems offer excellent control and flexibility.
One of the most important developments in ITW EAE Camalot Dispenser is the use of gantry robots in combination with dosage systems. These robotic solutions allow for automated, high-precision dosage in complex production processes and can even be used in cleanrooms. By integrating our dosage systems into their own gantry robots, companies can effectively increase production capacity while ensuring product quality.
Industry solutions and applications
ITW EAE Camalot Dispenser provides solutions for a wide range of industries. In the field of medical technology, our metering valves are used to produce precision components that are essential for the administration of medication. Examples include dosing heads for the production of nasal sprays and auto-injectors for the precise administration of medication, such as insulin or epinephrine pens. Our high-tech dosing systems ensure the reliability and quality of our products. Dosing systems also play an important role in the electronics industry, especially in support of semiconductor production or the manufacture of displays, where minute quantities of solder paste, flux or silicone must be applied precisely.
The use of microdispensing adhesives to encapsulate miniature LEDs with liquid rubberised silicone (LRS) in the production of displays is a clear demonstration of the advantages of our systems: the highest precision and repeatability ensure product protection and performance.
Innovation and pioneering technologies
ITW EAE Camalot Dispenser systems are based on the latest technological developments. Particularly noteworthy is the non-contact dispensing technology, which has been developed for industries where high-precision dispensing can be achieved without direct contact with the material. This is particularly advantageous in the field of precision mechanics, as it avoids abrasion and improves dispensing accuracy at the same time.
Non-contact dispensing is also very efficient because it is very fast and can increase production capacity.
Sustainability and efficiency
ITW EAE Camalot Dispenser Sustainability is an important aspect of modern production. In the food industry, our dosing systems help to improve the packaging process by optimising the dosing of components such as silicone rings for packaging or overpressure valves. At the same time, thanks to modern control technology, these systems also save energy by optimising energy consumption during operation.
Quality assurance and certifications
ITW EAE Camalot Dispenser quality and reliability are . All products are rigorously tested and certified to ISO 9001. This ensures that the dispensing systems meet the highest standards and operate reliably in sensitive production processes such as medical technology. Continuous quality control ensures that the systems always work perfectly and provide a high level of repeatability.
Integration and customer support
ITW EAE Camalot Dispenser offers its customers full support in integrating dosage systems into existing production lines. Since our dosage systems are integrated directly into their own robots, customers can obtain a complete solution from a single source. This enables efficient operation without having to coordinate with several suppliers. The company’s experts are on hand to help from initial consultation and planning through to installation and commissioning. Even after commissioning, customers benefit from comprehensive service, including regular maintenance and optimisation of the system.
NanoShot Piezo Jetting Technology
In today’s fast-paced manufacturing environment, precision and efficiency are paramount. The Speedline Camalot NanoShot Piezo Jetting Technology stands at the forefront of innovation, delivering unparalleled performance in material deposition. With high-speed capabilities of up to 600 Hz and ultra-fine resolution allowing for dot sizes as small as 300 microns, this patent-pending pump is engineered to meet the rigorous demands of modern production lines. Its state-of-the-art motion control technology, combined with user-friendly features, ensures a seamless integration into various manufacturing processes.
The Mechanism Behind NanoShot Technology
At the core of the Speedline Camalot NanoShot technology is its advanced piezoelectric pump system. This system utilizes piezoelectric materials that change shape when subjected to an electric field, enabling precise control over fluid dispensing. This capability is crucial for achieving high-frequency jetting, which allows manufacturers to significantly enhance production speeds. Unlike traditional dispensing methods, which can be slow and cumbersome, ITW EAE NanoShot technology revolutionizes the application of materials, making it possible to deliver precise droplets at unprecedented rates.
High Speed: Up to 600 Hz
The ability to operate at frequencies of up to 600 Hz is a standout feature of Speedline Camalot NanoShot technology. This high-speed capability translates into a dramatic reduction in cycle times, enabling manufacturers to meet increasing production demands. Whether in high-volume assembly lines or rapid prototyping environments, the ITW EAE NanoShot system facilitates faster turnaround times without compromising on quality. This efficiency is particularly vital in industries where time-to-market is critical.
Ultra-Fine Resolution: Dot Sizes of 300 Microns
Precision is key in many manufacturing applications, especially in electronics and micro-assembly. Speedline Camalot NanoShot technology excels in this area, producing dot sizes as small as 300 microns. This ultra-fine resolution enables the application of complex patterns and intricate designs that are essential for high-performance devices. For example, in printed circuit board (PCB) manufacturing, the ability to accurately deposit solder paste or conductive inks in precise locations ensures optimal electrical performance and reliability. The technology minimizes the risk of defects, which is essential in applications where even the slightest error can lead to significant issues.
State-of-the-Art Motion Control Technology
Another critical component of the Speedline Camalot NanoShot technology is its state-of-the-art motion control system. This sophisticated technology allows for real-time adjustments during the dispensing process, ensuring consistent and accurate material application. By continuously monitoring and responding to variations in material properties or environmental conditions, the ITW EAE NanoShot system guarantees that each droplet is dispensed with pinpoint accuracy. This level of control not only enhances the quality of the final product but also reduces waste and material costs.
User-Friendly Maintenance and Quick Changeover
In manufacturing, minimizing downtime is essential for maintaining productivity. The Speedline Camalot NanoShot system is designed with user-friendly maintenance in mind. Its modular design allows for quick access to components, making routine maintenance tasks straightforward and efficient. This ease of maintenance reduces the likelihood of prolonged downtime, ensuring that production schedules remain on track.
Additionally, the quick changeover capabilities of Speedline Camalot NanoShot technology allow manufacturers to switch between different materials or dispensing configurations rapidly. This flexibility is particularly advantageous in environments where product lines frequently change or where rapid prototyping is necessary. By minimizing the time required for changeovers, companies can respond more effectively to market demands and optimize their production processes.
Low Cost of Ownership
One of the most compelling aspects of the Speedline Camalot NanoShot Piezo Jetting Technology is its low cost of ownership. The combination of high efficiency, reduced maintenance needs, and minimal material waste translates to significant long-term savings. Companies that invest in NanoShot technology can benefit from lower operational costs, making it an attractive option for manufacturers looking to improve their bottom line. The technology not only enhances productivity but also ensures a greater return on investment over time.
Applications of NanoShot Technology
The versatility of NanoShot technology enables its application across a wide range of industries, including:
- Electronics Manufacturing: The precise deposition of conductive inks, solder pastes, and other materials is essential for high-quality PCB production. NanoShot technology ensures accurate placement, reducing the risk of electrical shorts and enhancing overall device performance.
- Medical Device Production: In the medical field, precision is critical. NanoShot technology can be employed for the accurate application of biocompatible adhesives and coatings, supporting the development of reliable and safe medical devices.
- High-Tech Material Applications: Researchers and manufacturers involved in cutting-edge materials science can leverage NanoShot for the precise deposition of advanced polymers and nanomaterials. This flexibility opens up new possibilities for innovation and experimentation.
- Aerospace and Automotive Industries: In sectors where performance and safety are paramount, ITW EAE NanoShot can be utilized for the precise application of coatings, adhesives, and sealants. This capability contributes to the overall durability and reliability of components used in high-stakes applications.
Conclusion
In conclusion, Speedline Camalot NanoShot Piezo Jetting Technology represents a significant advancement in the field of material deposition. With its high-speed operation, ultra-fine resolution, state-of-the-art motion control, and user-friendly maintenance features, it is poised to redefine manufacturing standards across multiple sectors. The technology’s low cost of ownership further enhances its appeal, making it a strategic investment for companies seeking to optimize their production capabilities while maintaining high quality. As industries continue to demand greater efficiency and precision, ITW EAE NanoShot technology stands ready to lead the way into the future of advanced manufacturing.
