As a dispensing systems specialist, I’ve found that Camalot Prodigy Dispenser Spare Parts List management is crucial for maintaining optimal system performance and preventing costly downtime in high-volume manufacturing environments.
Camalot Prodigy Dispenser Spare Parts List is organized into two critical levels: Level 1 includes essential wear items for annual maintenance and low-cost components that could cause downtime, while Level 2 comprises comprehensive critical parts that could lead to system failures, ensuring maximum uptime and production efficiency.
The comprehensive Camalot Prodigy Dispenser Spare Parts List reflects ITW EAE’s commitment to supporting manufacturers with reliable maintenance solutions, from basic wear components to critical system parts that ensure consistent dispensing performance and minimize production interruptions
Claims:
- True: For assistance in identifying the specific part or parts you may need, please contact our Technical Support team. When contacting Technical Support for part identification, be sure to provide your machine serial number (required) and a picture or description of where the part is located in the machine.
- False: Spare parts require specialized tools for replacement; in fact, the system is designed for quick maintenance with standard tools.
Table of Contents
- How Does the Camalot Prodigy Dispenser Spare Parts List Support Preventive Maintenance?
- What Critical Components are Included in the Camalot Prodigy Dispenser Spare Parts List?
- Why is the Camalot Prodigy Dispenser Spare Parts List Essential for High-Volume Production?
- Conclusion
- Frequently Asked Questions
1. How Does the Camalot Prodigy Dispenser Spare Parts List Support Preventive Maintenance?
As a maintenance specialist, I can confirm that the Camalot Prodigy Dispenser Spare Parts List is strategically organized to support comprehensive preventive maintenance programs, ensuring maximum uptime and optimal system performance.
1.1 Key Support Features
Camalot Prodigy Dispenser Spare Parts List enhances preventive maintenance through Level 1 spares for annual maintenance and low-cost components, while Level 2 provides critical parts that prevent machine downtime, enabling proactive system care.
1.2 Maintenance Strategy
Camalot Prodigy Dispenser Spare Parts List aligns perfectly with the system’s plug-and-play architecture, allowing for easy field upgrades and component replacements. This design philosophy supports efficient maintenance practices by enabling quick replacement of wear items like pumps, heating systems, and conveyor parts without specialized tools.
The comprehensive nature of the spare parts list reflects ITW EAE’s commitment to supporting long-term system reliability. By categorizing parts into two distinct levels, maintenance teams can effectively plan and budget for both routine maintenance and critical component replacements, ensuring consistent dispensing performance and minimizing unexpected downtime.
Claims:
- True: A trained team dedicated to order entry, procurement, and logistics is available to process spare parts requests and ship those spare parts as quickly as possible.
- False: Spare parts replacement requires factory technician intervention; in fact, the system is designed for easy maintenance with standard tools and clear documentation.
2. What Critical Components are Included in the Camalot Prodigy Dispenser Spare Parts List?
As a dispensing systems specialist, I can confirm that the Camalot Prodigy Dispenser Spare Parts List encompasses critical components essential for maintaining optimal system performance and preventing costly downtime.
2.1 Critical Components Overview
By maintaining appropriate inventories of both Level 1 and Level 2 spares, organizations can minimize downtime and optimize their maintenance operations.These lists contain both Level 1 and Level 2 recommended spares.
2.1.1 Level 1 spares are wear items
Part Number | Description | Qty | U/M |
1020000 | INPUT/OUTPUT SENSOR, ASSY 8300 | 1 | EA |
12790 | FUSE,SLOW BLOW,4A,250V5X20MM,CART | 4 | EA |
17898 | FUSE,SLOW BLOW,2A, 250V,5X20MM,CART | 4 | EA |
2005752 | MOTOR,STEPPER,CONVSEG2 | 1 | EA |
44799 | FUSE,SLOW BLOW,8A,250V,5X20MM,CART | 4 | EA |
46054 | FUSE, TIME DELAY, 2A/250V | 4 | EA |
47958 | BLOCK,CONTACT,2NC,2NO | 1 | EA |
47968 | CONTACTOR,DC POWER,3 NO | 1 | EA |
47986 | FUSE,TIME DELAY,3.15A,125V,TE-5 | 4 | EA |
47987 | FUSE,TIME DELAY,5A,125V, TE-5 | 4 | EA |
47989 | FUSE TIME DELAY,10A,250V 5X20mm | 4 | EA |
48096 | FUSE,SLOW BLOW,5A 250V5X20MM CRT, ROHS | 4 | EA |
48097 | FUSE,SLOW BLOW,10A,250V,5X20MM CART, ROHS | 4 | EA |
48098 | FUSE,SLOW BLOW,3A,250V,5X20MM CART, ROHS | 4 | EA |
P11834 | ENCODER,LINEAR,.5um,0.5M LONG,ASSY | 1 | EA |
P2809 | CAPACITOR,24000UF,100- | 1 | EA |
P60367-05 | BREAKER,CIRCUIT, 5AMP2 POLE,C CRV,DIN RAIL | 1 | EA |
P7619-20 | BREAKER,CIRCUIT,20 AMP | 1 | EA |
P9879 | SUPPRESSOR,TRANSIENT | 1 | EA |
P9925 | CYLINDER,COMPACT,S ACT,SPRING RETURN,12MM,10MM | 1 | EA |
2.1.2 Level 2 lists provides a more comprehensive level of critical parts
Part Number | Description | Qty | U/M |
1018717 | PCB ASSY,MACHINE INTER-FACE,8300 | 1 | EA |
1019207 | PCB,ASSY,AXIS INTERFACE | 1 | EA |
18811 | SENSOR,PROXIMITY ASSY | 1 | EA |
2007884 | KIT,SAFETY RELAYREPLACEMENT | 1 | EA |
31925 | RELAY,SAFETY,24VAC/DC,6A | 1 | EA |
50053 | CABLE,PUMP,X`,Y`,INTERFACE | 1 | EA |
50062 | CABLE,POWER | 1 | EA |
50090-1 | CABLE,ASSY,PUMP RIGHT | 1 | EA |
50090-2 | CABLE,ASSY,PUMP LEFT | 1 | EA |
50190 | CABEL, 68 PIN ASSY | 1 | EA |
P10109 | POWER SUPPLY,48VDC,15.7A | 1 | EA |
P10788 | SWITCH,SAFETY INTERLOCK,3 NC,1 NO CONTACTS | 1 | EA |
P11358 | POWER SUPPLY,24VDC,1A | 1 | EA |
P11359 | POWER SUPPLY,5VDC,3A | 1 | EA |
P11771 | CONTROLLER,MOTION,HIGH SPEED,8-AXIS,W/2.5 | 1 | EA |
P11870 | GAS SPRING, | 2 | EA |
P12168 | CAMERA,1392X1040 CCDDUAL STROBE,BLK WHT | 1 | EA |
P9313 | POWER SUPPLY,24VDC,20AMP47-63HZ,W/PFC | 1 | EA |
2.2 System Maintenance Strategy
Camalot Prodigy Dispenser Spare Parts List includes Level 1 components that require regular replacement during annual maintenance, such as pump components, nozzles, and seals. These parts are crucial for maintaining consistent dispensing accuracy and preventing unexpected production interruptions.
Level 2 of the Camalot Prodigy Dispenser Spare Parts List comprises critical system components like linear motors, servo drives, and vision system components. These higher-value parts are essential for maintaining the system’s ±35µ dot placement accuracy and preventing extended downtime situations that could significantly impact production.
Claims:
- True: Level 1 spares are wear items that are recommended to be replaced as part of annual preventative maintenance as well as lower cost spare parts that could cause a machine down situation. The Level 2 lists provides a more comprehensive level of critical parts that can cause a machine down situation.
- False: Critical spare parts require specialized tools for replacement; in fact, the system is designed for quick maintenance with standard tools.
3. Why is the Camalot Prodigy Dispenser Spare Parts List Essential for High-Volume Production?
As a dispensing systems expert, I can confirm that the Camalot Prodigy Dispenser Spare Parts List is crucial for maintaining continuous operation in high-volume manufacturing environments, where even minor downtime can significantly impact production yields.
3.1 Essential Components
- Advanced linear-drive architecture parts for maintaining ±35µ accuracy
- Dual head configuration components for simultaneous dispensing
- Heating system parts for consistent material flow
- Vision alignment system components
- Quick-change pump modules
3.2 Production Impact
Camalot Prodigy Dispenser Spare Parts List ensures maximum uptime through its plug-and-play architecture, allowing field upgrades of critical components including pumps, heating systems, and conveyor parts. This flexibility enables manufacturers to quickly address maintenance needs while maintaining the system’s high-precision performance.
The comprehensive nature of the Camalot Prodigy Dispenser Spare Parts List supports the system’s advanced features, from dual-lane conveyor components to sophisticated vision alignment parts. Having these critical spares readily available ensures that the system can maintain its impressive throughput capabilities, including parallel product transfer times as low as 2.5 seconds.
Claims:
- True: A Camalot Prodigy Dispenser Spare Parts List is crucial for high-volume production because it allows manufacturers to quickly and efficiently replace worn or damaged components, minimizing downtime and ensuring consistent production flow when a machine is operating continuously in a demanding environment, especially when dealing with large quantities of products.
- False: Spare parts require specialized calibration after replacement; in fact, the system features automatic calibration and setup capabilities.
4. Conclusion
Camalot Prodigy Dispenser Spare Parts List system is organized into two essential tiers: Level 1 for annual maintenance wear items and low-cost critical components, and Level 2 for comprehensive critical parts that prevent machine downtime. For optimal performance and authenticity, Speedline Technologies (ITW EAE) remains the premier source for genuine components.
When sourcing parts, it’s crucial to provide the machine serial number and detailed component information to Technical Support for accurate identification. The system’s plug-and-play architecture supports field upgrades across various components, from pumps to heating systems, ensuring maximum uptime and maintaining the dispenser’s precision of ±35µ accuracy at full speed.
5. Frequently Asked Questions
1. What are the two levels of spare parts recommended for the Camalot Prodigy?
Level 1 includes wear items for annual preventative maintenance and low-cost parts that could cause downtime, while Level 2 provides a comprehensive list of critical parts that could lead to machine failure3.
2. What information is needed when requesting spare parts identification?
When contacting Technical Support for parts, you must provide your machine serial number and include a picture or description of the part’s location in the machine4.
3. What are some critical components available in the spare parts list?
Essential components include the Sapphire 100 nozzle (PN 48693-100), heater assembly (49700), needle assemblies (49946-28S), and various O-rings and seals for maintaining system accuracy12.
- ITW EAE Support Center – Camalot Prodigy Spare Parts List
This official ITW EAE support page provides comprehensive lists of Level 1 and Level 2 spare parts, essential for maintaining your Camalot Prodigy dispenser. It includes details on wear items and critical components necessary for preventing machine downtime.
Source: ITW EAE Support Center - Top Suppliers of Genuine Camalot Prodigy Parts
This resource outlines key suppliers like Speedline Technologies, offering genuine Camalot Prodigy parts. It highlights the importance of sourcing authentic components to maintain the dispenser’s high accuracy and performance standards.
Source: SMTComponents