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ASMPT stands as a global leader in surface-mount technology (SMT) solutions, renowned for its advanced and high-quality printing systems. Among its notable offerings are the DEK series of printers, including the DEK TQ series and the DEK NeoHorizon series. These printers represent the forefront of SMT technology, offering unparalleled performance, precision, and efficiency. This comprehensive overview explores the DEK TQ series and the DEK NeoHorizon series in detail, highlighting their features, benefits, and innovations.
DEK TQ Series
Introduction to the DEK TQ Series
The DEK Printer TQ series is designed to provide a competitive edge in the world of SMT printing. It is engineered to meet the demands of high-precision, high-throughput manufacturing environments. The DEK Printer TQ series combines advanced technology with user-friendly features to deliver exceptional performance and reliability.
Key Features of the DEK Printer TQ Series
- Maximum Printing Quality
- The DEK TQ series is renowned for its superior print quality. The printers are equipped with cutting-edge technology to ensure high-resolution printing. This quality is essential for meeting the intricate demands of modern electronics, where precision and clarity are crucial.
- Maximum Precision
- Precision is a core attribute of the DEK TQ series. The printers are engineered to offer accurate alignment and deposition, which is critical for complex and high-density PCB designs. This level of precision helps in maintaining consistency and reducing errors in the printing process.
- Maximum Throughput
- The DEK Printer TQ series is optimized for high throughput, making it ideal for high-volume production environments. The printers are designed to handle substrates swiftly and efficiently, minimizing bottlenecks and maximizing production speed.
- Fast 3-Stage Transport
- One of the standout features of the DEK TQ series is its fast three-stage transport system. This system ensures rapid and smooth movement of substrates, enhancing throughput and reducing cycle times. The transport system is designed to handle various substrate sizes and types with ease.
- Up to 8 Hours Without Assists
- The DEK Printer TQ series is built for extended production runs, capable of operating for up to 8 hours without requiring manual assistance. This feature supports high-volume manufacturing and reduces the need for frequent interventions, contributing to overall efficiency.
- Open, Easy to Integrate
- The DEK TQ printers are designed with an open architecture, facilitating easy integration with other systems and processes within the production line. This flexibility allows for various manufacturing setups and configurations, making the DEK TQ series adaptable to different production needs.
- Efficient Programming
- Efficient programming capabilities are a key feature of the DEK TQ series. The printers are equipped with advanced programming tools that streamline setup and adjustments, reducing setup times and improving overall productivity.
- Best Floorspace Performance
- The DEK TQ series is engineered to provide optimal performance while minimizing its footprint. The compact design of the printers makes them suitable for a range of production environments, maximizing the use of available floor space and enhancing operational efficiency.
- Back-to-Back Configuration
- The ability to configure DEK TQ printers in a back-to-back arrangement allows for increased production flexibility and efficiency. This configuration is particularly useful for environments where space is limited or where multiple production lines need to be accommodated.
- Maximum quality and performance paired with high flexibility.
- The DEK Printer TQ is superfast (core cycle time: only 5 to 6.5 seconds), highly precise (±17.0 microns @ 2 cmk), and a real space-saver. With two model versions, the platform now also features outstanding flexibility: the DEK TQ for boards measuring up to 400 by 400 millimeters, and the DEK TQ L for boards measuring up to 600 by 510 millimeters.
- New three-stage conveyors, the unique ASMPT NuMotion controller with fiber-optic cabling and up to 50 percent faster cleaning processes guarantee high-speed operation. New drives, off-belt printing and innovative clamping systems deliver unprecedented accuracy and an exceptionally stable printing process.
- With the Dual Access Cover for paste cartridge changeover without stopping the printer, automatic Smart Pin Support and a series of more smart features, the printers run on average for more than eight hours without a single user assist. Thanks to its many interfaces and supported communication standards, the DEK Printer TQ platform fits into ASMPT’s Open Automation concept seamlessly.
- With its newly developed stencil cleaning system, an innovative printhead with integrated paste height control and a fully automatic paste dispenser, the DEK TQ printer platform delivers maximum performance with outstanding operating time and minimum support requirements. Thanks to its many interfaces and supported communication standards, it fits seamlessly into ASMPT’s Open Automation concept. The DEK TQ L variant offers higher board capacity and highest flexibility in a tiny footprint for maximum floor space performance.
DEK Printer NeoHorizon Series
Introduction to the DEK NeoHorizon Series
The DEK NeoHorizon series represents the next generation of SMT printing technology, incorporating innovative features and advancements to meet the evolving needs of the electronics manufacturing industry. The series includes models such as the DEK NeoHorizon 03 iX, DEK NeoHorizon 01 iX, and the DEK NeoHorizon Back-to-Back configuration.
Key Features of the DEK NeoHorizon Series
- DEK NeoHorizon 03 iX
- The DEK Printer NeoHorizon 03 iX is designed to deliver enhanced performance with a range of advanced features. It offers improved print accuracy, higher throughput, and state-of-the-art technology integration. Key attributes include:
- Enhanced Print Accuracy: The DEK NeoHorizon 03 iX incorporates advanced alignment and deposition technologies to improve print accuracy.
- Higher Throughput: The printer is optimized for faster production cycles, increasing overall throughput and reducing cycle times.
- Advanced Technology Integration: The DEK NeoHorizon 03 iX integrates the latest advancements in SMT printing technology to deliver superior performance and reliability.
- The DEK Printer NeoHorizon 03 iX is designed to deliver enhanced performance with a range of advanced features. It offers improved print accuracy, higher throughput, and state-of-the-art technology integration. Key attributes include:
- DEK NeoHorizon 01 iX
- The DEK Printer NeoHorizon 01 iX offers a balance of high performance and versatility. It is designed to accommodate both high-volume and precision applications. Notable features include:
- Versatile Operation: The DEK NeoHorizon 01 iX is suitable for a range of PCB sizes and types, making it a versatile choice for different manufacturing needs.
- Improved Efficiency: The printer features enhancements that improve throughput and reduce setup times, contributing to overall efficiency.
- Advanced Features: The DEK NeoHorizon 01 iX incorporates the latest technology to enhance performance and reliability.
- The DEK Printer NeoHorizon 01 iX offers a balance of high performance and versatility. It is designed to accommodate both high-volume and precision applications. Notable features include:
- DEK NeoHorizon Back-to-Back
- The DEK Printer NeoHorizon Back-to-Back configuration allows for efficient production setups by aligning two printers in a back-to-back arrangement. This configuration offers:
- Increased Production Flexibility: The back-to-back arrangement provides flexibility in accommodating various production needs and configurations.
- Optimized Workflow: The configuration streamlines operation by reducing manual handling and improving workflow efficiency.
- Enhanced Productivity: The back-to-back setup increases output capacity and overall productivity, making it suitable for high-demand manufacturing environments.
- DEK NeoHorizon
- Maximum flexibility for any volume
- DEK NeoHorizon: maximum flexibility for any volumes. With its modular and scalable design, the DEK NeoHorizon series will meet all your needs – whether you run high-volume production or need high flexibility to handle even smallest lots – The DEK NeoHorizon printer combines highest demands on speed, efficiency and accuracy
- The DEK Printer NeoHorizon Back-to-Back configuration allows for efficient production setups by aligning two printers in a back-to-back arrangement. This configuration offers:
Innovations and Benefits
Innovative Technology
The DEK Printer series incorporates several innovative technologies that contribute to its high performance and efficiency. These technologies include advanced transport systems, precise alignment mechanisms, and state-of-the-art print heads. The integration of these technologies ensures that the DEK printers deliver exceptional quality, accuracy, and reliability.
Benefits for Manufacturers
The DEK TQ and DEK NeoHorizon series offer a range of benefits for manufacturers, including:
- Enhanced Production Efficiency
- The advanced features of the DEK printers, such as fast transport systems and efficient programming, contribute to increased production efficiency. The ability to operate for extended periods without manual assistance further enhances productivity.
- Improved Print Quality
- The high-resolution printing capabilities and precision engineering of the DEK printers ensure superior print quality. This is crucial for meeting the demanding requirements of modern electronics and ensuring the reliability of the final product.
- Flexibility and Adaptability
- The open architecture and configurable designs of the DEK printers allow for easy integration with other systems and adaptation to various production needs. This flexibility supports diverse manufacturing environments and production requirements.
- Reduced Operational Costs
- The DEK Printer printers are designed to offer a low cost of ownership through features such as simple maintenance, efficient programming, and extended operation times. These attributes help reduce operational costs and improve overall cost-effectiveness.
- Increased Throughput
- The high throughput capabilities of the DEK Printer TQ and DEK NeoHorizon series contribute to faster production cycles and increased output. This is essential for meeting the demands of high-volume manufacturing and maintaining competitive advantage.
- DEK NeoHorizon Innovations
- Best printing offering to cover all your needs
- DEK NeoHorizon 03 iX:
- Machine Alignment Capability: ±12.5 µm @ 2.0 cmk, (±6 Sigma)
- System Alignment Capability: +/- 20μm @ 2.0 cmk, (±6 Sigma)
- Wet Print Capability: ±25 µm @ 2.0 cpk, (±6 Sigma) – Certified by external system for every printer before delivery by standard
- Core Cycle Time : 8 sec.
- Perfect printing solution for best performance in high-mix production
- DEK Printer NeoHorizon 01 iX:
- Machine Alignment Capability: ±12.5 µm @ 2.0 cmk, (±6 Sigma)
- System Alignment Capability: +/- 15μm @ 2.0 cmk, (±6 Sigma)
- Wet Print Capability: ±20 µm @ 2.0 cpk, (±6 Sigma) – Certified by external system for every printer before delivery by standard
- Core Cycle Time : 6.5 sec.
- Best printing quality with maximum throughput
- DEK Printer NeoHorizon Back-to-Back:
- The DEK NeoHorizon Back-to-Back setup offers higher print performance in dual-lane assembly line.
- DEK NeoHorizon Options
- DEK provides the industry’s most powerful and flexible printing platforms. The following retrofittable DEK options help you further improve productivity and print quality on your DEK NeoHorizon printer:
- Full flexible DEK All Purpose Clamping system
- High flexibility and maximum cleaning performance with DEK Typhoon Cleaner
- DEK Grid-Lok: the universal board support system
- DEK Paste Management: the best combination of automated paste dispensing with paste roll height control
- Closed loop to SPI systems with ProDEK
- DEK Printer Multiple Alignment of Singulated Substrates offers a solution for individual optical alignment at a very high speed to boost your throughput
Conclusion
ASMPT’s DEK Printer solutions, including the DEK TQ series and the DEK NeoHorizon series, represent some of the most advanced technologies available in SMT printing. The DEK TQ series offers exceptional quality, precision, and throughput, making it a valuable asset for high-demand manufacturing environments. The DEK NeoHorizon series introduces innovative features and configurations that enhance performance, flexibility, and efficiency. Together, these solutions underscore ASMPT’s commitment to providing cutting-edge technology that meets the evolving needs of the electronics manufacturing industry.
Introduction
DEK stencil printers, part of ASMPT’s expansive portfolio, are a cornerstone in the realm of surface mount technology (SMT). These printers are renowned for their adaptability, advanced features, and exceptional support, making them a top choice for electronics manufacturing. This detailed exploration delves into the core attributes of DEK printers, their flexibility, the robust software and support structures, and their integration into various manufacturing environments.
DEK Printer Features
1. Flexible and Efficient Printing Processes
DEK stencil printers are designed to cater to a wide range of production needs, from high-volume manufacturing to specialized applications. Their flexibility is evident in their ability to handle various types of PCBs (printed circuit boards), solder pastes, and stencils. The printers support multiple stencil designs and sizes, accommodating different production requirements.
The efficiency of DEK printers is highlighted by their ability to achieve high throughput with consistent accuracy. They are equipped with advanced alignment systems that ensure precise placement of the stencil on the PCB, reducing defects and enhancing overall print quality. Additionally, their automated features streamline the printing process, minimizing manual intervention and maximizing productivity.
2. Advanced Software Capabilities
The software that accompanies DEK stencil printers is integral to their performance. DEK printers are equipped with sophisticated software that provides comprehensive control over the printing process. This software includes features for real-time monitoring, process optimization, and error detection.
Users benefit from intuitive interfaces that simplify complex tasks, such as adjusting print parameters or analyzing print quality. The software also supports seamless integration with other manufacturing systems, facilitating efficient data exchange and workflow management.
3. Competent Support Structures
DEK printers are backed by a robust support system provided by ASMPT. This includes comprehensive training programs, technical support, and maintenance services. ASMPT’s commitment to customer support ensures that users can fully leverage the capabilities of their DEK printers and resolve any issues that arise promptly.
Training programs are designed to help operators and engineers understand the intricacies of DEK printers, from setup to troubleshooting. Technical support is readily available through various channels, including phone, email, and online resources. Additionally, ASMPT offers maintenance services to keep DEK printers in optimal condition, reducing downtime and extending their operational lifespan.
DEK Printer Models and Their Adaptability
1. DEK TQ Series
The DEK TQ series is celebrated for its exceptional printing quality and precision. It is designed to handle high-volume production environments with ease. The TQ series features advanced transport systems that enable rapid and accurate placement of stencils, reducing cycle times and increasing throughput. Its open architecture allows for easy integration with other manufacturing systems, making it a versatile choice for various production setups.
2. DEK NeoHorizon Series
The DEK NeoHorizon series represents a leap forward in stencil printing technology. The NeoHorizon 03 iX, for instance, incorporates cutting-edge features such as advanced vision systems and high-speed transport mechanisms. This series is tailored for manufacturers seeking to push the boundaries of print accuracy and speed. The NeoHorizon 01 iX and the NeoHorizon Back-to-Back models offer additional options for different production needs, including specialized configurations for back-to-back printing.
3. Adaptability and Customization
One of the key strengths of DEK printers is their adaptability to various manufacturing requirements. They can be customized with different options, such as specialized stencils, custom print heads, and additional software modules. This flexibility allows manufacturers to tailor the printers to their specific needs, whether for high-precision applications, large-scale production, or unique PCB designs.
Conclusion
DEK stencil printers from ASMPT offer a blend of flexibility, advanced features, and comprehensive support, making them a preferred choice in the SMT industry. Their ability to adapt to different manufacturing needs, coupled with powerful software and a strong support network, ensures that they meet the diverse requirements of modern electronics production. Whether through the high-performance DEK TQ series or the innovative DEK NeoHorizon models, DEK printers continue to set the standard for excellence in stencil printing.
Used Machines from ASMPT: A Comprehensive Guide to Budget-Friendly, Sustainable, and Reliable Solutions
In the ever-evolving landscape of electronics manufacturing, companies are increasingly turning to used equipment to balance performance with budget constraints. ASMPT, a leading name in the SMT industry, offers a range of used machines that cater to this need. These used machines are not only cost-effective but also uphold the standards of reliability and sustainability that ASMPT is known for. This guide provides an in-depth look at why used ASMPT machines are a valuable investment, focusing on their budget-friendliness, sustainability, and reliability.
1. Budget-Friendly Solutions
Cost Efficiency: Used machines from ASMPT provide a significant cost advantage compared to purchasing new equipment. As manufacturing technology advances, newer models may come with features that are not essential for all operations. Opting for used machinery allows companies to acquire high-quality, reliable equipment at a fraction of the cost of new models. This budget-friendly approach is particularly beneficial for small to mid-sized enterprises (SMEs) or those entering new markets.
Value for Money: Despite being pre-owned, ASMPT’s DEK Printer used machines are thoroughly inspected, refurbished, and tested to ensure they meet high performance standards. This means that companies can enjoy the benefits of advanced technology and robust performance without the premium price tag associated with new machines. The value for money offered by used ASMPT equipment is an attractive proposition for many businesses.
2. Sustainable Manufacturing
Extended Equipment Lifecycle: Sustainability is a crucial consideration in today’s manufacturing landscape. By purchasing used machines, companies contribute to the extended lifecycle of equipment, reducing the demand for new resources and minimizing waste. ASMPT’s commitment to sustainability means that their used machines are refurbished to the highest standards, ensuring they remain operational and effective for years to come.
Reduced Environmental Impact: The environmental benefits of buying used machinery are significant. Manufacturing new machines involves substantial resource consumption and waste generation. By choosing used ASMPT machines, companies help reduce the overall environmental footprint of their operations. This aligns with global sustainability goals and helps companies demonstrate their commitment to environmentally responsible practices.
Energy Efficiency: ASMPT’s DEK Printer used machines are often equipped with energy-efficient technologies that have been optimized over their operational lifespan. This ensures that even older models adhere to modern energy standards, contributing to lower energy consumption and reduced operational costs.
3. Reliable Performance
Quality Assurance: ASMPT’s DEK Printer used machines undergo rigorous refurbishment processes to ensure they meet the company’s stringent quality standards. Each machine is thoroughly inspected, repaired, and tested before being sold. This comprehensive quality assurance process guarantees that used ASMPT equipment performs reliably and consistently, providing peace of mind for users.
Support and Maintenance: Even after purchase, ASMPT provides ongoing support and maintenance services for their used machines. This includes access to technical support, spare parts, and service updates. The availability of these support services ensures that any issues can be promptly addressed, further enhancing the reliability and longevity of the equipment.
Proven Track Record: ASMPT’s used machines come with a proven track record of performance in various manufacturing environments. The company’s reputation for building durable and high-quality equipment extends to their pre-owned offerings. This track record provides reassurance that used machines from ASMPT will deliver dependable performance and meet operational demands.
Conclusion
Used machines from ASMPT offer a compelling combination of budget-friendliness, sustainability, and reliability. For businesses looking to optimize their operations without compromising on quality, these pre-owned solutions provide an excellent alternative to new equipment. By choosing ASMPT’s used machines, companies can achieve cost savings, contribute to environmental sustainability, and benefit from the company’s renowned reliability and support. As the manufacturing industry continues to evolve, used ASMPT machines stand out as a practical and responsible choice for forward-thinking businesses.
