CAMALOT DISPENSERS DETAILED PRODUCT DESCRIPTION

Speedline Camalot Dispenser, specifically the 49946 ASSY, NEEDLE, 28G, .060, Needle 30-XL-XX, is a component tailored for precise fluid dispensing in various industrial applications, particularly those requiring high accuracy and controlled material flow. Camalot is renowned for its precision fluid dispensing systems, which are critical in industries such as electronics, automotive, medical devices, and aerospace manufacturing. Here’s a breakdown of the core features and functions of the Camalot 49946 needle assembly, as well as an overview of Camalot’s broader impact and relevance in precision dispensing.

1. Specifications and Features

49946 ASSY, NEEDLE, 28G, .060, Needle 30-XL-XX component is a specialized needle designed for the Speedline Camalot Dispenser series. This needle type is integral for applications needing ultra-fine fluid control due to its narrow gauge and diameter specifications:

• Gauge: The needle has a 28-gauge diameter, allowing for the dispensing of precise fluid amounts with minimal clogging and high repeatability.
• Diameter: At 0.060 inches, this component is capable of controlled micro-dispensing, catering to applications where pinpoint accuracy is required.
• Needle Type: The 30-XL-XX designation refers to a specific design tailored for extended use, high stability, and compatibility with a range of fluid viscosities. This ensures consistency in processes where deviations in dispensing volume can result in quality control issues or defective products.

2. Application Areas

Camalot dispensers, especially those incorporating the 49946 ASSY, NEEDLE, are commonly employed in industries that prioritize exact amounts of adhesive, solder paste, or other conductive materials:

• Electronics Manufacturing: One of the most prominent applications of dispensers is in electronics manufacturing, where they are used to dispense solder paste or conductive adhesives onto printed circuit boards (PCBs). The fine gauge and consistency offered by the 28G needle are particularly useful for complex circuits requiring miniaturized components.
• Automotive and Aerospace: Both industries use precision dispensing for applications in sensors, lighting, and circuit assemblies, where reliability is paramount. The needle’s controlled delivery capability ensures proper adhesion and consistent, high-quality seals, contributing to product longevity.
• Medical Devices: The accuracy of the 49946 needle makes it an ideal choice in medical device manufacturing, where stringent standards demand precision. Typical uses include the application of adhesives in microelectronic assemblies or creating strong, uniform seals.

3. Advantages of the 49946 ASSY, NEEDLE in Fluid Dispensing

The 49946 ASSY, NEEDLE is instrumental in achieving consistent, high-precision dispensing due to several key features:

• High Precision: The 28-gauge specification is finely tuned to dispense exact amounts without overspill, which is critical in high-density assembly processes. This precision minimizes material waste and reduces the potential for defects in electronic components.
• Versatility: It can handle different viscosities, from thin fluids to thicker gels, making it adaptable for various applications and fluid types.
• Durability and Stability: The 30-XL-XX needle design provides durability and stable fluid control over extended use. It reduces maintenance intervals, saving costs in high-volume production environments.

4. Camalot Dispensers and Industry Trends

Camalot, as a brand, has remained a preferred choice in the market due to its dedication to innovation in fluid dispensing. Speedline Camalot dispensers are built for robust performance, catering to the growing needs of industries embracing miniaturization and automation. With the trend towards smaller, more complex components, companies are increasingly looking to precise dispensing solutions to achieve high production yields without compromising quality.

• Enhanced Automation: The industry trend of increased automation aligns with Camalot’s dispensers, which are often integrated into automated lines. This needle component’s reliability in robotic assembly stations helps maintain throughput while ensuring consistent quality.
• Adaptation to Miniaturization: With ongoing advancements in miniaturization, components like 008004/0201-sized resistors and capacitors are becoming more common. Camalot’s dispensers, equipped with the 49946 needle, offer the finesse required to work with such small-scale components effectively.

5. Conclusion

The Speedline Camalot Dispenser 49946 ASSY, NEEDLE, 28G, .060, Needle 30-XL-XX is a crucial component for achieving high-precision dispensing in manufacturing environments. This needle assembly supports broader mission to provide reliable, adaptable, and precise fluid dispensing solutions. With an eye on miniaturization and automation trends, continues to cater to industry demands for accuracy, efficiency, and durability, making it an asset to high-tech manufacturing applications across sectors.