Camalot Prodigy Dispenser Featured Technology and Benefits

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ITW EAE Camalot Advanced Tilt & Rotate

Overview and Challenges in PCB Dispensing

As modern PCB designs evolve, component densities continue to increase, while material keep-out zones shrink, and component heights vary significantly. These trends complicate dispensing processes, especially in applications like underfill and side wall or around-tall-component dispensing.

The Camalot Prodigy by ITW EAE addresses these challenges with its patented Tilt and Rotate option. This technology enables optimized wet-out areas and capillary flow, which are essential for reliable underfill. Moreover, it provides access to challenging locations on the PCB, such as side walls or areas around tall components, which are often hard to reach with standard dispensing systems.

Key Features of the Camalot Prodigy’s Tilt and Rotate Technology

1. DC Servo Control for Both Axes
   • The Camalot Prodigy uses DC servo control, providing precise manipulation across both the tilt and rotation axes. This precision allows for consistent, repeatable dispensing applications.
2. 0.01-Degree Resolution
   • With an impressive 0.01-degree resolution, the system offers high-accuracy adjustments. This level of control ensures exact positioning, even in complex layouts.
3. Range of Motion: Tilt and Rotation
   • The Camalot Prodigy allows for up to ±45 degrees of tilt and ±90 degrees of rotation, both of which can be programmed in sub-degree increments. This extensive range is instrumental in addressing component height variations and other layout challenges.
4. Automatic Setup and Calibration
   • The automatic setup and calibration features streamline initial setup and ongoing adjustments, minimizing downtime and ensuring consistent accuracy throughout production runs. This is particularly advantageous for high-mix or frequently changing applications.
5. Extended Fluidics and Nozzle Clearance
   • Extended fluidics and specialized nozzles offer additional clearance, enabling dispensing in tight or hard-to-reach areas. This is especially useful when working around tall components or areas with limited material keep-out zones.
6. Patented Design and Operation
   • The Camalot Prodigy’s patented design is key to its ability to reduce wet-out areas and improve capillary flow. The system’s operational flexibility also supports advanced applications such as sidewall and underfill dispensing, where precise fluid control is critical.

Benefits of the Camalot Prodigy’s Tilt and Rotate Technology

• Enhanced Accessibility: The Camalot Prodigy’s tilt and rotate capabilities grant access to challenging areas, enabling dispensing on side walls and around tall components without additional setup time.
• Improved Flow Control: Reduced wet-out areas and optimized capillary flow enhance the reliability of underfill applications, minimizing the likelihood of voids and ensuring better protection for components.
• Flexibility for High-Density Designs: With sub-degree programmability, the Camalot Prodigy can handle a broad range of component mixes, supporting both current designs and potential future advancements.
• Efficiency and Consistency: Automatic setup and calibration eliminate manual adjustments, increasing throughput and reducing operator errors. This feature is particularly beneficial in high-volume production environments.

ITW EAE’s Camalot Prodigy offers advanced dispensing capabilities that align with the demands of modern PCB design. Its Tilt and Rotate option provides the precision and flexibility required for high-density layouts, varied component heights, and challenging dispensing applications. The Camalot Prodigy is a powerful solution for manufacturers aiming to maintain efficiency while meeting stringent quality standards.

ITW EAE Camalot Dynamic Dual Head (DDH)

ITW EAE Camalot Dynamic Dual Head (DDH) technology meets these demands by offering the only fully accurate, high-speed dual-head dispensing solution. Unlike traditional dual-head systems, which often suffer from second-head misalignment and accuracy issues, the DDH ensures synchronous dispensing across both pumps, optimizing productivity while maintaining high yields.

Key Features of the ITW EAE Camalot Dynamic Dual Head (DDH)

1. Independent, Real-Time Adjustment for Each Camalot Dispense Pump
   • The DDH option incorporates a patented mini XY drive system on a second Z-axis, allowing each pump to adjust independently in real-time. This setup compensates for minor variances, including any part-to-part rotation, ensuring both pumps are aligned accurately to their respective dispensing targets.
2. Increased Productivity: Up to 100% Boost
   • The DDH can effectively double productivity by enabling both dispense heads to operate simultaneously. This dual-head approach can cut dispensing cycle times in half while maintaining the same level of accuracy as a single-head system.
3. Zero Yield Loss from Second Head Inaccuracy
   • With standard dual-head systems, the secondary head often lags in accuracy, leading to increased yield loss due to misalignment or missed dispense points. The DDH overcomes this with its unique real-time alignment adjustments, ensuring each head delivers accurate deposits regardless of slight positional variations in components.
4. Universal Compatibility with Dispense Pumps
   • The DDH option is compatible with a wide range of dispense pumps, giving manufacturers flexibility in terms of the materials and volumes they can handle. This compatibility extends the DDH’s applicability across different product lines and production requirements, making it a versatile choice for a variety of dispensing applications.
5. Automatic Setup and Calibration
   • The Camalot DDH’s automatic setup and calibration features streamline the initial setup process and ensure consistent, precise dispensing throughout production. This automation reduces setup times and minimizes potential operator errors, making the system easier to integrate into high-mix environments.

How the ITW EAE Camalot Dynamic Dual Head (DDH) Technology Works

The core of the Camalot DDH’s accuracy lies in its mini XY drive system, which enables precise control of both heads. Here’s a breakdown of how this patented technology works:

• Mini XY Drive System: By adding an independent drive system to the second Z-axis, the Camalot DDH can make minute adjustments to the position of the second dispense head in real-time. This ability is crucial for synchronizing both dispense pumps, especially in high-speed applications where slight variations can otherwise impact accuracy.
• Synchronous Dispensing: The Camalot DDH’s synchronous dispensing capability allows both dispense heads to work simultaneously, achieving a level of productivity that traditional dual-head systems can’t match. The result is consistent, simultaneous dispensing that doubles throughput without sacrificing accuracy.
• Real-Time Correction: As the board or substrate moves, the DDH continuously corrects the position of the second head relative to the first. This ensures that both heads remain aligned with the dispensing targets, even when there’s rotational or positional variation between components.

Benefits of the ITW EAE Camalot Dynamic Dual Head (DDH) Technology

1. Enhanced Throughput Without Compromising Quality
   • By doubling dispensing throughput, the Camalot DDH reduces cycle times and increases overall production capacity. This increased productivity allows manufacturers to meet higher output demands while maintaining strict quality standards.
2. Improved Yield Through Unsurpassed Accuracy
   • Traditional dual-head systems often suffer from second-head accuracy issues, which can lead to yield loss. With the Camalot DDH, manufacturers benefit from the accuracy of real-time adjustments, reducing the risk of misalignment and improving overall yield.
3. Flexibility for Various Applications
   • The Camalot DDH’s compatibility with multiple dispense pumps makes it suitable for a wide range of applications, from adhesives and underfill to conformal coatings and solder pastes. This versatility allows manufacturers to adapt the DDH to different products without extensive reconfiguration.
4. Reduced Setup and Maintenance Costs
   • Automatic setup and calibration reduce the time and labor associated with manual configuration, making the Camalot DDH an efficient option for high-mix or frequently changing production environments. Furthermore, the high level of precision reduces wear and tear on the dispensing heads, leading to lower maintenance costs over time.
5. Ease of Integration into Existing Production Lines
   • The Camalot DDH system is designed for seamless integration, allowing manufacturers to incorporate it into existing production lines without significant modifications. This ease of integration reduces downtime during installation and enables manufacturers to quickly benefit from the increased productivity and accuracy.

Applications of the ITW EAE Camalot Dynamic Dual Head (DDH) Technology

The Camalot DDH is suitable for various electronic manufacturing processes, including:

• Underfill and Encapsulation: The accuracy of the Camalot DDH ensures that encapsulants are precisely dispensed, providing reliable protection for sensitive components.
• Conformal Coating: For conformal coating applications, the Camalot DDH enables high-speed, accurate dispensing, ensuring complete and even coverage across components.
• Solder Paste and Adhesive Dispensing: The Camalot DDH’s real-time adjustment capability allows for precise adhesive and solder paste placement, improving reliability in high-density PCBs.

ITW EAE Camalot Dynamic Dual Head (DDH) technology redefines dual-head dispensing by combining speed and accuracy in a fully integrated system. By enabling synchronous dispensing with real-time correction, the Camalot DDH offers a unique advantage for manufacturers seeking to increase productivity while maintaining high-quality standards. With its range of features—including independent head adjustment, automatic calibration, and universal pump compatibility—the DDH is a robust solution for the most challenging dispensing applications. This technology is ideal for manufacturers aiming to keep pace with the demands of modern electronics assembly, where both speed and precision are paramount.

ITW EAE Camalot NuJet Jetting Pump

In today’s electronics assembly, high precision and repeatability are crucial for dispensing tiny amounts of material. Traditional needle-based systems, while effective, have limitations when it comes to speed, material viscosity, and access to hard-to-reach areas. ITW EAE Camalot NuJet technology addresses these limitations with a contactless jetting method that eliminates the needle altogether. Instead, it utilizes a pneumatic actuator to control a piston, allowing rapid, precise deposits without physical contact with the substrate.

Camalot NuJet unique approach provides significant advantages, including improved accuracy, reduced setup time, and maintenance intervals. This makes it a powerful solution for demanding applications such as underfill, solder paste, adhesives, and more.

Key Features of ITW EAE Camalot NuJet Technology

1. High-Speed Jetting (up to 300 Hz)
   • With a dispensing speed of up to 300 Hz, Camalot NuJet can make up to 300 deposits per second. This speed drastically reduces cycle times, allowing for faster throughput in high-volume production environments. The jetting speed, combined with the precision of the closed-loop control, ensures accurate, repeatable dispensing.
2. Auto-Tune for Closed-Loop Calibration
   • Camalot NuJet incorporates auto-tune capabilities within a closed-loop calibration system. This automatic tuning optimizes jetting parameters based on the material being dispensed, ensuring consistency without requiring extensive manual adjustments. Closed-loop calibration also allows for real-time adjustments, compensating for material or environmental changes that might otherwise affect dispensing accuracy.
3. Reduced Setup Time (by 20%)
   • Traditional dispensing systems often require time-consuming setup and calibration, particularly when working with different materials or substrates. Camalot NuJet auto-tune and closed-loop capabilities streamline the setup process, cutting setup time by approximately 20%. This is beneficial in high-mix environments or when frequent material changes are needed, allowing for quick transitions between production runs.
4. Ultra-Fine Dot Sizes (Less than 300 Microns)
   • Camalot NuJet can produce dot sizes of less than 300 microns, making it suitable for high-density applications where small, precise deposits are necessary. The ability to dispense such fine dots expands the range of possible applications, particularly in advanced electronics manufacturing where component sizes are continually shrinking.
5. Extended Maintenance Intervals
   • With no needle to clog or wear, Camalot NuJet significantly reduces maintenance requirements. The absence of a needle minimizes contact with the substrate, reducing the wear and tear on the jetting components and extending the time between maintenance intervals. This feature not only cuts downtime but also lowers overall maintenance costs, making Camalot NuJet a more efficient choice for long-term production.

How ITW EAE Camalot NuJet Technology Works

The Camalot NuJet system relies on a pneumatic actuator to control a piston that displaces the material, rather than forcing it through a needle. Here’s a breakdown of how this needle-free jetting process works:

• Contact Jetting Mechanism: In Camalot NuJet, a high-speed piston movement generates the necessary pressure to displace the material directly onto the substrate. This technique minimizes the risk of contamination and clogging that typically accompanies needle-based systems.
• Closed-Loop Software Control: Camalot NuJet software continuously monitors the position of the piston and the dispensing process, making real-time adjustments as needed. This closed-loop control ensures that each deposit meets precise specifications, regardless of material viscosity or external factors like temperature.
• Pneumatic Actuator: The actuator provides rapid, consistent piston movement, which is crucial for achieving high-speed, accurate deposits. The actuator’s response is calibrated through the closed-loop system, which optimizes the jetting process for both speed and precision.

Advantages of Needle-Free Jetting with NuJet

1. Improved Accessibility and Flexibility
   • Without the limitations of a needle, Camalot NuJet can access challenging or tight spaces on a substrate, such as sidewalls or around tall components. This is particularly useful for applications with intricate PCB designs, where traditional dispensing methods might struggle with limited material keep-out zones.
2. Enhanced Process Control and Consistency
   • The closed-loop calibration and auto-tune capabilities allow Camalot NuJet to maintain high levels of consistency across production runs. This is especially important in applications that require precise, repeatable dispensing, such as adhesive application for underfill, where material flow and deposit size must remain consistent to ensure component reliability.
3. Reduction in Material Waste
   • Camalot NuJet precision minimizes material over-dispense and waste, reducing costs for materials like adhesives, epoxies, and underfills. Additionally, because NuJet can dispense very fine dots, it is ideal for conserving expensive materials by delivering only the necessary amount per deposit.
4. Lower Maintenance Requirements
   • By eliminating the needle, Camalot NuJet reduces the potential for clogging and wear, which are common issues in traditional needle-based systems. The extended maintenance intervals result in reduced downtime and lower maintenance costs, providing a significant advantage in high-volume or continuous production environments.
5. Increased Throughput with High-Speed Jetting
   • The 300 Hz jetting speed provides a substantial throughput advantage, especially for applications requiring small deposits in quick succession. This high-speed capability enables manufacturers to increase production output without compromising on quality, a critical factor for competitive electronics assembly.

Applications of ITW EAE Camalot NuJet Technology

The versatility and precision of Camalot NuJet make it suitable for a range of dispensing applications, including:

• Underfill for Semiconductor and PCB Components: Camalot NuJet needle-free design allows for precise, controlled underfill dispensing around components, even in high-density layouts.
• Adhesive and Epoxy Dispensing: Camalot NuJet can handle a wide variety of adhesives, including those with high viscosity, making it ideal for applications requiring precise bonding.
• Solder Paste Jetting: For electronics manufacturing, Camalot NuJet can jet solder paste with high accuracy, enabling fine dot placement in SMT (Surface Mount Technology) applications where traditional stenciling or needle dispensing might not be feasible.
• Conformal Coatings: In applications that require protective coatings, Camalot NuJet precise jetting ensures even, consistent application, enhancing component reliability.

Benefits of Implementing NuJet in Electronics Manufacturing

1. Increased Precision and Quality Control
   • The combination of needle-free jetting and closed-loop control ensures that each deposit is precise, improving product quality. The consistency of the process also reduces the likelihood of defects, enhancing overall yield.
2. Higher Productivity and Throughput
   • With up to 300 deposits per second, Camalot NuJet allows manufacturers to significantly increase throughput, meeting higher production demands while maintaining quality.
3. Reduced Material Costs and Waste
   • Camalot NuJet precision minimizes material waste, especially in applications requiring small, controlled deposits. This can lead to substantial cost savings, particularly with expensive materials like specialized adhesives or underfills.
4. Lower Total Cost of Ownership
   • The extended maintenance intervals and reduced downtime lower overall operational costs. With less time spent on maintenance, NuJet contributes to a more cost-effective and efficient production process.

ITW EAE Camalot NuJet technology represents a breakthrough in high-speed, needle-free dispensing. By utilizing a contactless jetting technique, NuJet achieves precision and speed that traditional needle-based systems cannot match. Features like auto-tuning, closed-loop calibration, and high-speed jetting combine to create a system that is not only faster and more accurate but also easier to maintain. With applications ranging from underfill and adhesives to solder paste and conformal coatings, NuJet is a versatile solution that supports the demanding requirements of modern electronics manufacturing. For manufacturers aiming to improve throughput, reduce waste, and lower maintenance costs, Camalot NuJet provides a robust and reliable option.

ITW EAE Camalot NanoShot Piezo Jetting Technology

Introduction to ITW EAE Camalot’s High-Speed Pump Technology

In the rapidly evolving world of electronics manufacturing, the demand for high-speed, precise dispensing solutions is more critical than ever. ITW EAE Camalot latest patent-pending pump technology meets these challenges by offering speeds up to 600 Hz and the capability to dispense ultra-fine dot sizes down to 300 microns. This innovation combines state-of-the-art motion control technology with user-friendly maintenance features and cost-effective operations, making it a standout choice for manufacturers looking to enhance their production efficiency and quality.

Key Features of the High-Speed Camalot Pump Technology

1. High-Speed Dispensing (Up to 600 Hz)
   • One of the most notable features of this pump is its high-speed operation, reaching up to 600 Hz. This capability allows for rapid dispensing of materials, significantly reducing cycle times and increasing overall productivity. The speed facilitates efficient handling of high-volume applications, particularly in environments where time-to-market is critical.
2. Ultra-Fine Resolution with Dot Sizes Below 300 Microns
   • The Camalot pump ability to achieve dot sizes as small as 300 microns ensures precision in material application, which is essential for modern electronic assemblies. This ultra-fine resolution is particularly advantageous in applications where space is limited and exact material placement is necessary to avoid defects and ensure reliability.
3. Advanced Motion Control Technology
   • Incorporating state-of-the-art motion control technology, the Camalot pump enables precise management of the dispensing process. This technology allows for smooth operation, consistent dispensing, and reduced material waste, as it can accurately control the volume and placement of each dot.
4. Simple Maintenance and Quick Changeover
   • The design of the pump emphasizes ease of maintenance, allowing operators to perform routine checks and replacements quickly. This user-friendly approach minimizes downtime and ensures that production remains efficient. The quick changeover feature is essential for manufacturers dealing with multiple materials or varying production runs, allowing for seamless transitions without extensive reconfiguration.
5. Low Cost of Ownership
   • One of the standout advantages of this pump technology is its low cost of ownership. By reducing maintenance frequency, minimizing material waste, and optimizing operational efficiency, manufacturers can achieve significant savings over time. This makes the pump an attractive investment for both high-volume production facilities and smaller operations looking to scale.

How the High-Speed Pump Works

The high-speed Camalot pump operates on principles of precision fluid dynamics, utilizing advanced mechanics to achieve high-frequency dispensing without sacrificing accuracy. Here’s how it functions:

• Motion Control Systems: The Camalot pump employs cutting-edge motion control systems that govern the movement of dispensing heads and fluid management. These systems ensure that the pump can achieve the desired speed and resolution consistently.
• Pneumatic Actuation: The dispensing mechanism is driven by pneumatic actuation, providing the rapid response necessary for high-speed operation. This setup allows the pump to handle various material viscosities while maintaining precise control over dot size and placement.
• Feedback Loops for Precision: Integrated feedback loops in the control system continuously monitor performance, adjusting dispensing parameters in real-time. This capability enhances the pump’s reliability and ensures that it can adapt to different production requirements dynamically.

Benefits of the High-Speed Pump Technology

1. Increased Throughput
   • With speeds up to 600 Hz, manufacturers can significantly boost their output, making this pump ideal for high-volume production runs. The ability to dispense multiple materials rapidly can dramatically enhance production efficiency.
2. Enhanced Quality Control
   • The precision offered by the ultra-fine resolution minimizes the risk of defects, ensuring that each component is accurately placed. This level of control is crucial in electronics manufacturing, where even minor errors can lead to significant performance issues.
3. Flexibility for Diverse Applications
   • The Camalot pump ability to handle various materials—ranging from adhesives and epoxies to solder pastes and underfills—makes it highly versatile. This flexibility allows manufacturers to adapt to changing production needs without investing in additional equipment.
4. Reduction in Material Waste
   • By achieving precise dot sizes and minimizing over-dispense, the high-speed pump contributes to reduced material waste. This efficiency not only saves costs but also supports sustainable manufacturing practices by lessening the environmental impact.
5. Operational Efficiency and Cost-Effectiveness
   • The combination of quick maintenance, low ownership costs, and high throughput means that manufacturers can operate more efficiently. Reduced downtime and lower maintenance costs translate into better overall productivity and profitability.

Applications of the High-Speed Pump Technology

The high-speed pump from ITW EAE Camalot is well-suited for a variety of applications in the electronics manufacturing sector, including:

• Underfill Dispensing: The precision of the pump makes it ideal for applying underfill materials in semiconductor packages, where exact placement is critical for component reliability and performance.
• Solder Paste Application: For SMT processes, the ability to dispense fine dots of solder paste quickly can enhance the assembly of complex PCBs, allowing for more efficient production runs.
• Adhesive Bonding: Whether for surface mount components or other applications, the pump can dispense adhesives with high precision, ensuring strong and reliable bonds.
• Conformal Coatings: The pump’s capabilities extend to applying conformal coatings, where even coverage is essential for protecting components from environmental factors.

ITW EAE Camalot high-speed dispensing technology redefines precision and efficiency in electronics manufacturing. With its ability to operate at speeds of up to 600 Hz and achieve ultra-fine dot sizes, this patent-pending pump addresses the evolving needs of the industry. Its advanced motion control technology, simple maintenance requirements, and low cost of ownership make it an invaluable asset for manufacturers striving for excellence in productivity and quality. As the demand for precision dispensing continues to grow, the high-speed pump stands out as a cutting-edge solution poised to meet the challenges of modern electronics assembly, ensuring that manufacturers can keep pace with technological advancements and market demands.

ITW EAE Camalot Dual-Mode Weight Scale

ITW EAE Camalot innovative closed-loop weighing process represents a significant advancement in dispensing technology for the electronics manufacturing industry. By integrating precise measurement with real-time adjustments, this patented system ensures optimal dispensing accuracy, particularly in applications involving materials with varying viscosities. The ability to automatically compensate for changes in material properties enhances the reliability of the dispensing process, leading to improved product quality and consistency.

Key Features of the Closed-Loop Weighing Process

1. Real-Time Measurement and Compensation
   • The closed-loop weighing system continuously monitors the dispense patterns during operation. By measuring the actual amount dispensed in real-time, the system can detect any discrepancies between the intended and actual dispensed volumes. This capability allows for immediate adjustments to compensate for variations, ensuring that each deposit meets precise specifications.
2. Automatic Viscosity Compensation
   • One of the standout features of this system is its ability to automatically adjust for material viscosity changes. Variations in temperature or batch consistency can affect how materials flow, impacting the accuracy of dispensing. The closed-loop weighing process accounts for these factors, dynamically adjusting dispensing parameters to maintain accuracy across different materials and conditions.
3. Enhanced Accuracy and Consistency
   • By combining real-time measurements with automatic compensation, the closed-loop system significantly improves the accuracy of dispensing applications. This level of precision is crucial in electronics manufacturing, where even minor discrepancies can lead to product defects and reliability issues.
4. User-Friendly Operation
   • The system is designed to be intuitive, allowing operators to easily monitor and control the dispensing process. The integration of advanced software provides clear feedback and analytics, making it straightforward for users to understand performance metrics and make informed adjustments if necessary.

Benefits of the Closed-Loop Weighing Process

1. Improved Product Quality
   • The ability to achieve consistent and accurate dispensing directly contributes to higher product quality. With fewer defects and greater reliability, manufacturers can reduce rework and scrap rates, leading to better overall yield.
2. Increased Production Efficiency
   • By minimizing the need for manual adjustments and monitoring, the closed-loop weighing system allows for faster production cycles. Operators can focus on other tasks while the system ensures that dispensing remains precise and reliable.
3. Flexibility Across Various Applications
   • The closed-loop process is versatile, accommodating a wide range of materials, from adhesives and underfills to solder pastes and coatings. This adaptability makes it suitable for diverse applications in high-mix environments.
4. Cost Savings
   • Enhanced accuracy and reduced waste translate into significant cost savings over time. By optimizing material usage and minimizing defects, manufacturers can achieve better profitability while maintaining competitive pricing.

ITW EAE Camalot’s patented closed-loop weighing process is a game-changer in the field of dispensing technology. By leveraging real-time measurement and automatic viscosity compensation, it ensures maximum accuracy and consistency in dispensing applications. As electronics manufacturing continues to evolve, the need for precision and reliability becomes increasingly important. This innovative system not only enhances product quality but also boosts production efficiency and reduces costs, making it an invaluable tool for manufacturers looking to stay ahead in a competitive landscape.

ITW EAE Camalot Servo-drive Auger Screw Pumps

ITW EAE Camalot has established itself as a leader in precision dispensing technology, and its Auger pumps are no exception. Designed to handle a variety of materials and dispensing requirements, both the 635SD and 680SD series pumps utilize a precise servo drive system that ensures consistent and accurate material delivery. This flexibility makes them suitable for a wide range of applications in the electronics manufacturing sector.

Camalot 635SD Series Auger Pump

Designed for Precision Dispensing

The 635SD series is specifically engineered for dispensing finer feature dots and lines of high-viscosity materials. This makes it ideal for applications where precision and accuracy are paramount, such as in the assembly of surface mount devices and intricate PCB layouts.

Key Features:

1. Servo Drive System:
   • The servo drive system allows for precise control over the auger rotation, enabling exact material dispensing at varied speeds. This capability is essential for achieving fine feature placements with high viscosity materials.
2. High Viscosity Handling:
   • The 635SD is optimized to manage high-viscosity materials effectively, ensuring that even the thickest adhesives and epoxies are dispensed accurately. This feature is crucial in applications that demand a strong bond or reliable underfill.
3. Versatile Material Compatibility:
   • This series can accommodate a variety of materials, making it suitable for multiple applications, including adhesives, sealants, and solder pastes. Its versatility allows manufacturers to use the same equipment for different materials without compromising quality.
4. Enhanced Control for Finer Features:
   • The pump’s design focuses on delivering controlled, repeatable dots and lines, enabling manufacturers to achieve the intricate designs required in modern electronics. This precision is vital in high-density assemblies where space is limited.

Camalot 680SD Series Auger Pump

Optimized for High Flow Rates

The 680SD series is built for applications requiring higher flow rates, making it a robust choice for projects with greater material demands. This pump excels in scenarios where efficiency and speed are key.

Key Features:

1. High Flow Rates:
   • The 680SD is capable of dispensing materials at much higher flow rates compared to the 635SD series, making it ideal for applications that require quick material application, such as large area coatings or rapid adhesive dispensing.
2. Patented Positive Shutoff:
   • A standout feature of the 680SD is its patented positive shutoff mechanism, which prevents dripping of lower viscosity materials. This capability minimizes waste and ensures clean, accurate deposits without residual material lingering on the nozzle after dispensing.
3. Servo Drive Precision:
   • Like the 635SD, the 680SD series also employs a precise servo drive system, which allows for consistent material delivery and the ability to fine-tune dispensing parameters. This system enhances overall operational efficiency.
4. Wear-Resistant Carbide Auger Screws:
   • The 680SD is designed to handle highly abrasive materials, equipped with more wear-resistant carbide auger screws. This durability is essential for maintaining performance over time, especially in high-demand environments where material abrasiveness can lead to increased wear on traditional components.

Benefits of Auger Pump Systems

1. Precision and Accuracy:
   • Both the 635SD and 680SD series provide excellent accuracy in material dispensing, which is critical for maintaining product quality and minimizing defects in manufacturing.
2. Reduced Material Waste:
   • The patented positive shutoff in the Camalot 680SD helps prevent dripping and over-application, thereby reducing waste and contributing to more sustainable manufacturing practices.
3. Versatility Across Applications:
   • The ability of these pumps to handle a range of materials—from high-viscosity adhesives to lower viscosity coatings—makes them suitable for various applications, including underfill, adhesive bonding, and solder paste dispensing.
4. Enhanced Productivity:
   • With high flow rates in the Camalot 680SD and the precision of the 635SD, manufacturers can achieve faster production cycles without compromising quality, leading to improved overall productivity.
5. User-Friendly Operation:
   • The integration of servo drives simplifies the operation of the pumps, allowing for easy adjustments and setup. This ease of use reduces training time for operators and increases overall operational efficiency.

Applications in Electronics Manufacturing

1. Surface Mount Technology :
   • Both pump systems excel in SMT applications, where precision dispensing of adhesives and solder pastes is crucial for assembling electronic components on PCBs.
2. Underfill Dispensing:
   • The ability to handle high-viscosity materials effectively makes these pumps ideal for underfill applications, ensuring that sensitive components are protected while maintaining electrical integrity.
3. Adhesive Bonding:
   • Whether used in encapsulation or bonding components, these auger pumps provide the precision and flow rates needed to ensure strong, reliable connections.
4. Coating Applications:
   • For manufacturers requiring uniform coatings over large areas, the 680SD series offers the high flow rates necessary for efficient application without sacrificing quality.

ITW EAE Camalot Auger pump technology, with the speedline 635SD and 680SD series, stands at the forefront of dispensing solutions for the electronics manufacturing industry. By leveraging precise servo drive systems and innovative features like positive shutoff and wear-resistant components, these pumps deliver exceptional accuracy and efficiency for a variety of applications. As manufacturers continue to face increasing demands for precision and speed, the versatility and reliability of Camalot’s Auger pumps make them an essential tool in modern electronics assembly. With a focus on quality, performance, and cost-effectiveness, these systems help manufacturers optimize their processes and meet the evolving challenges of the industry.

ITW EAE Camalot SmartStream® Pump Technology

ITW EAE Camalot SmartStream technology represents a significant advancement in non-contact dispensing methods for the electronics manufacturing industry. This patented system utilizes a controlled stream of material dispensed through positive displacement with a piston, eliminating the need for contact with the seat or nozzle. By dispensing a column of material with each cycle rather than a single sphere, SmartStream delivers superior precision and consistency, making it a game-changer for various applications.

Key Features of SmartStream Technology

1. Non-Contact Dispensing Method
   • Speedline SmartStream employs a unique non-contact dispensing technique, which significantly reduces the risk of material contamination and ensures cleaner application. By preventing contact between the material and the dispensing components, the system minimizes wear and tear, prolonging the lifespan of the equipment.
2. Positive Displacement Mechanism
   • The technology operates through a positive displacement mechanism using a piston to control the flow of material. This method allows for accurate control over the volume dispensed, ensuring consistent deposits regardless of material viscosity or properties.
3. Column Dispensing Instead of Spheres
   • Unlike traditional dispensing methods that release a single spherical drop, Speedline SmartStream dispenses a continuous column of material. This column can be precisely controlled in terms of length and volume, enabling manufacturers to achieve higher accuracy in applications where small, uniform deposits are critical.
4. Versatility in Material Compatibility
   • Speedline SmartStream is compatible with a wide range of materials, including adhesives, sealants, and coatings. This versatility makes it suitable for various applications within the electronics sector, accommodating different production needs without compromising performance.
5. High-Speed Dispensing
   • The design of Speedline SmartStream facilitates high-speed dispensing, allowing manufacturers to maintain efficiency in their production processes. This speed is particularly beneficial in high-volume environments where time-to-market is crucial.

Benefits of SmartStream Technology

1. Enhanced Precision and Accuracy
   • The controlled stream of material allows for unparalleled precision in dispensing. By eliminating the variability associated with drop-based methods, Speedline SmartStream ensures that each deposit meets exact specifications, reducing the risk of defects in the final product.
2. Reduced Material Waste
   • Speedline SmartStream ability to dispense precise volumes means less material is wasted compared to traditional methods. This efficiency not only contributes to cost savings but also supports sustainable manufacturing practices by minimizing excess material usage.
3. Improved Cleanliness and Reduced Contamination
   • The non-contact nature of the Speedline SmartStream system helps maintain a clean dispensing environment. By preventing contact between the material and dispensing components, the risk of contamination is significantly reduced, which is essential in applications where purity is paramount.
4. Flexibility Across Applications
   • Speedline SmartStream can be used in a variety of applications, from underfill and encapsulation to adhesive bonding and coating. This flexibility allows manufacturers to adapt the technology to different production needs without requiring extensive reconfiguration or new equipment.
5. Lower Total Cost of Ownership
   • With less wear on components and reduced maintenance needs due to the non-contact design, Speedline SmartStream contributes to a lower total cost of ownership. The combination of precision, speed, and reduced waste leads to better overall profitability for manufacturers.

Applications of SmartStream Technology

1. Underfill and Encapsulation
   • In semiconductor assembly, Speedline SmartStream excels in underfill applications where precise material placement is crucial for protecting sensitive components. The ability to dispense a consistent column of material ensures complete coverage without risk of voids or gaps.
2. Adhesive Bonding
   • Speedline SmartStream is ideal for applications requiring strong adhesive bonds, such as attaching components to PCBs or sealing joints. Its precision allows for targeted application, ensuring that only the necessary amount of adhesive is used.
3. Coating Applications
   • For conformal coatings or other protective finishes, Speedline SmartStream provides even coverage without the risk of overspray or drips. This capability is vital for ensuring that electronic components are adequately protected against environmental factors.
4. Solder Paste Dispensing
   • In surface mount technology, SmartStream can be employed to dispense solder paste accurately, allowing for precise placements that are essential for high-density PCB layouts. This precision reduces the likelihood of defects during the soldering process.
5. Fine Feature Applications
   • The ability to control the length and volume of the dispensed column makes SmartStream suitable for fine-feature applications where small, uniform deposits are required. This capability is particularly valuable in industries where component sizes are continually shrinking.

Advantages Over Traditional Dispensing Methods

1. Consistency in Dispensing
   • Traditional dispensing methods can suffer from variations in drop size and placement, leading to inconsistencies in product quality. Speedline SmartStream column dispensing method ensures that each deposit is uniform, enhancing overall quality control.
2. Minimized Dripping and Stringing
   • The non-contact nature of SmartStream eliminates common issues associated with traditional methods, such as dripping and stringing. This results in cleaner operations and reduces the need for post-dispensing cleanup.
3. Simplified Maintenance
   • With fewer components in contact with the material, Speedline SmartStream reduces the wear and maintenance requirements typically associated with dispensing systems. This simplicity leads to less downtime and more efficient production.
4. Adaptability to Material Changes
   • Speedline SmartStream design allows for easy adjustments to accommodate different materials or viscosity changes. This adaptability is crucial in environments where manufacturers frequently switch between products.

ITW EAE Camalot SmartStream technology stands out as a revolutionary solution in the realm of precision dispensing. By utilizing a unique non-contact dispensing method combined with positive displacement, SmartStream achieves unmatched accuracy and consistency. The ability to dispense a controlled column of material enhances versatility across various applications, from underfill and adhesive bonding to coating and solder paste dispensing. With its benefits of reduced material waste, improved cleanliness, and lower total cost of ownership, SmartStream is well-positioned to meet the demands of modern electronics manufacturing. As manufacturers continue to seek innovative solutions to enhance productivity and quality, SmartStream represents a significant leap forward in dispensing technology.

ITW EAE Camalot Independent Dual Head

ITW EAE Camalot’s Independent Dual Head configurability is a breakthrough in dispensing technology that revolutionizes how materials are applied in electronics manufacturing. This innovative system allows for the simultaneous dispensing of different materials within a single process, enhancing flexibility and efficiency on the production line. By controlling both Z-axes independently, manufacturers can achieve high positional accuracy and rapid axis movement, making it an ideal solution for complex assembly processes.

Key Features of Independent Dual Head Configurability

1. Independent Control of Camalot Dual Heads
   • The Independent Dual Head system allows each dispensing head to be controlled separately. This feature enables manufacturers to dispense two different materials simultaneously without cross-contamination, improving production efficiency and expanding material options for various applications.
2. Enhanced Positional Accuracy
   • Each Z-axis in the dual head system is precisely controlled, ensuring that the dispensing heads can be accurately positioned relative to the substrate. This high level of positional accuracy is crucial in applications where precision is paramount, such as in fine-feature electronics assembly.
3. Fast Axis Movement
   • The design of the Independent Camalot Dual Head configurability facilitates rapid movement of both axes. This capability minimizes cycle times, allowing manufacturers to achieve higher throughput without compromising on accuracy. The ability to quickly switch between materials or dispensing tasks enhances overall production efficiency.
4. Versatile Material Compatibility
   • The system supports a wide range of materials, including adhesives, sealants, pastes, and coatings. This versatility allows manufacturers to address various application needs within a single setup, making it ideal for high-mix environments.
5. User-Friendly Interface
   • Equipped with an intuitive user interface, the Independent Camalot Dual Head system simplifies the setup and operation processes. Operators can easily program dispensing parameters for each head, reducing training time and increasing overall operational efficiency.

Benefits of Independent Dual Head Configurability

1. Increased Efficiency and Productivity
   • By allowing for the simultaneous dispensing of different materials, the Independent Camalot Dual Head configurability streamlines the manufacturing process. This capability reduces the need for multiple setups and changeovers, leading to significant time savings and increased productivity.
2. Enhanced Quality Control
   • The high positional accuracy of the dual heads ensures that materials are applied precisely where needed, minimizing defects and improving the overall quality of the final product. This level of control is essential in applications where precision is crucial to functionality.
3. Flexibility in Material Use
   • Manufacturers can use the Independent Camalot Dual Head system to dispense various materials in a single run, allowing for greater flexibility in product design and assembly. This adaptability is particularly beneficial in high-mix production environments, where different products are manufactured in smaller quantities.
4. Reduced Waste
   • The precise control offered by the dual head system minimizes material waste by ensuring that only the necessary amount of each material is dispensed. This efficiency not only saves costs but also supports sustainable manufacturing practices by reducing excess material usage.
5. Simplified Maintenance and Operation
   • The modular design of the Independent Camalot Dual Head system makes it easier to maintain and operate. With fewer components in contact with materials, there is less wear and tear, leading to reduced maintenance needs and downtime.

Applications in Electronics Manufacturing

1. Surface Mount Technology
   • The Independent Camalot Dual Head system is particularly advantageous in SMT applications, where precision dispensing of solder paste and adhesives is critical. The ability to dispense two materials simultaneously can streamline the assembly of complex PCBs.
2. Underfill and Encapsulation
   • In semiconductor assembly, the Independent Camalot Dual Head can efficiently dispense underfill and encapsulant materials. The ability to control the dispensing of these materials independently ensures complete coverage and protection for sensitive components.
3. Adhesive Bonding
   • For applications requiring the bonding of different materials or components, the dual head system allows for the precise application of multiple adhesives. This capability is essential for achieving strong, reliable bonds in varied assembly tasks.
4. Coating Applications
   • The system is suitable for applying conformal coatings and other protective finishes where different materials may be required for specific areas. The ability to dispense multiple coatings in one process enhances efficiency and ensures consistent application.
5. Multi-Material Assemblies
   • In the production of multi-material assemblies, the Independent Camalot Dual Head configurability enables manufacturers to apply different materials—such as adhesive and sealant—simultaneously. This flexibility is crucial for achieving optimal performance and reliability in final products.

Advantages Over Traditional Dispensing Methods

1. Reduced Setup Times
   • Traditional dispensing methods often require multiple setups for different materials, leading to increased downtime. The Independent Camalot Dual Head system eliminates this need, allowing for quicker changeovers and more efficient production cycles.
2. Improved Precision with Complex Designs
   • The dual control of Z-axes enhances the ability to execute complex designs that require high precision. Manufacturers can achieve intricate patterns and placements that would be challenging with single-head systems.
3. Minimized Cross-Contamination
   • By controlling the dispensing of two materials independently, the system reduces the risk of cross-contamination between materials. This capability is critical in applications where material purity is essential for performance.
4. Cost-Effective Solution
   • The increased efficiency and productivity afforded by the Independent Camalot Dual Head configurability lead to cost savings over time. With lower material waste and reduced labor requirements, manufacturers can achieve better profitability.

ITW EAE Camalot Independent Dual Head configurability is a transformative solution for the electronics manufacturing industry, enabling simultaneous dispensing of different materials with high precision and efficiency. With independent control of both Z-axes, this system enhances positional accuracy, reduces cycle times, and allows for greater flexibility in material use. The benefits of increased productivity, improved quality control, and reduced waste make the Independent Dual Head system a valuable asset for manufacturers looking to optimize their processes.

As the electronics manufacturing landscape continues to evolve, the ability to adapt to varying material requirements and complex assembly tasks will become increasingly important. ITW EAE Camalot Independent Dual Head configurability stands out as a forward-thinking solution that meets these challenges head-on, ensuring that manufacturers can remain competitive and responsive in a rapidly changing market. With its user-friendly design and versatile application capabilities, this technology is set to redefine how materials are dispensed in the electronics manufacturing sector.

ITW EAE Camalot Needle Cleaner/Detector

ITW EAE Camalot vacuum-based cleaning station is a critical component designed to ensure the cleanliness and reliability of dispensing needles and nozzles used in precision manufacturing processes. Cleanliness is essential for achieving accurate material dispensing, and this innovative solution addresses common challenges related to contamination and maintenance in the electronics manufacturing industry.

Key Features

1. Vacuum Cleaning Mechanism
   • The cleaning station employs a vacuum-based system that effectively removes residue, debris, and contaminants from the needles and nozzles. By utilizing suction, the system ensures thorough cleaning without the need for manual intervention, significantly reducing the risk of human error.
2. Needle and Nozzle Verification
   • The cleaning station is equipped with a detector that verifies the straightness and presence of the needles. This feature ensures that only properly aligned and intact needles are used, preventing potential dispensing issues that could arise from damaged or bent components.
3. Compatibility with Various Needle Gauges
   • The station is designed to accommodate a wide range of needle sizes, specifically 12 to 32 gauge needles. This versatility allows manufacturers to use the cleaning station across different dispensing applications, ensuring compatibility with various materials and setups.
4. Automated Operation
   • The automated nature of the vacuum cleaning process enhances operational efficiency. By streamlining the cleaning procedure, manufacturers can reduce downtime and maintain consistent production flows, ensuring that dispensing equipment remains in optimal condition.

Benefits

1. Enhanced Dispensing Accuracy
   • By ensuring that needles and nozzles are free from contamination and in proper condition, the cleaning station contributes to improved dispensing accuracy. Clean dispensing components minimize the risk of material inconsistency and defects in the final product.
2. Reduced Maintenance Costs
   • Regular cleaning of dispensing components prolongs their lifespan and reduces the frequency of replacements. By investing in the vacuum cleaning station, manufacturers can lower maintenance costs and improve the overall reliability of their dispensing systems.
3. Increased Productivity
   • The automated vacuum cleaning process allows for quicker turnaround times between dispensing tasks. By maintaining clean needles and nozzles, manufacturers can minimize downtime and maximize productivity, especially in high-volume production environments.
4. Quality Assurance
   • The integration of needle verification helps maintain high quality standards in production. By ensuring that only functional and correctly aligned needles are used, the cleaning station contributes to consistent product quality and reliability.
5. User-Friendly Operation
   • The cleaning station is designed with user convenience in mind. Operators can easily manage the cleaning process without extensive training, making it a valuable addition to any manufacturing setup.

ITW EAE Camalot vacuum-based cleaning station is an essential tool for maintaining the cleanliness and performance of dispensing needles and nozzles in the electronics manufacturing industry. With its advanced vacuum cleaning mechanism, automated operation, and needle verification features, the station enhances dispensing accuracy, reduces maintenance costs, and increases overall productivity.

As manufacturers strive to meet higher quality standards and improve operational efficiency, investing in reliable cleaning solutions like the vacuum-based cleaning station becomes increasingly important. By ensuring that dispensing components are always in optimal condition, manufacturers can achieve better results in their production processes, ultimately leading to improved product quality and customer satisfaction.

ITW EAE Camalot Benchmark User Interface with Flip Chip Calculator

ITW EAE Camalot Benchmark software is a powerful and intuitive tool designed to streamline the dispensing process in electronics manufacturing. This software combines advanced functionality with user-friendly features, making it easy to learn and operate. With tools like the flip chip calculator for underfill and precise weight input capabilities, Benchmark significantly enhances the efficiency and accuracy of material dispensing.

Key Features

1. User-Friendly Interface
   • Camalot Benchmark software is designed with an intuitive interface that allows operators to quickly navigate through its features. This ease of use reduces training time and enables operators of varying experience levels to effectively utilize the software, enhancing overall productivity.
2. Flip Chip Calculator
   • One of the standout features of Benchmark is its integrated flip chip calculator. This tool assists users in calculating the required underfill volumes for flip chip applications, ensuring that materials are dispensed accurately to avoid voids and ensure proper bonding.
3. Accurate Volume and Weight Outputs
   • The software allows users to input precise weight data, which is essential for achieving accurate material dispensing. By enabling the entry of specific weight values, Camalot Benchmark reduces the likelihood of errors in material application, ultimately leading to improved quality in the final product.
4. Setup Time Reduction
   • By providing accurate calculations and streamlined workflows, Camalot Benchmark significantly reduces setup times for dispensing tasks. This efficiency is especially beneficial in high-mix production environments, where rapid changeovers between different products are required.
5. Data Logging and Reporting
   • Camalot Benchmark software includes robust data logging and reporting capabilities, allowing manufacturers to track dispensing parameters and analyze performance over time. This feature supports continuous improvement initiatives and quality control efforts by providing insights into the dispensing process.

Benefits

1. Improved Dispensing Accuracy
   • The combination of the flip chip calculator and precise weight input ensures that materials are dispensed accurately, minimizing the risk of defects and enhancing the overall quality of the manufacturing process.
2. Increased Productivity
   • The intuitive design and powerful features of Benchmark lead to faster setup times and more efficient workflows. As a result, manufacturers can achieve higher throughput without sacrificing quality, making it an essential tool for modern production environments.
3. Enhanced Quality Control
   • The ability to track and analyze dispensing data allows manufacturers to implement quality control measures effectively. By monitoring dispensing performance, they can identify trends and make informed adjustments to improve process consistency.
4. Cost Savings
   • By reducing setup times and minimizing material waste through accurate dispensing, Camalot Benchmark contributes to overall cost savings in the manufacturing process. These savings can have a significant impact on the bottom line, especially in high-volume production scenarios.
5. Flexible Integration
   • Benchmark software is designed to work seamlessly with ITW EAE Camalot dispensing equipment, providing a cohesive system for manufacturers. This compatibility enhances the overall functionality of the dispensing setup, ensuring that operators can leverage the full capabilities of their equipment.

ITW EAE Camalot Benchmark software is a vital tool for enhancing the efficiency and accuracy of dispensing operations in the electronics manufacturing industry. With its user-friendly interface, advanced features like the flip chip calculator, and precise weight input capabilities, Benchmark empowers manufacturers to optimize their processes and improve product quality.

As the demand for high-quality electronics continues to grow, investing in robust software solutions like Benchmark becomes increasingly important. By enabling faster setup times, improved dispensing accuracy, and enhanced quality control, Benchmark helps manufacturers stay competitive in a rapidly evolving market. With its powerful functionality and ease of use, ITW EAE Camalot Benchmark software is poised to become an essential component of any modern manufacturing operation.

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