DEK PRINTER, MPM MOMENTUM ; MPM 125 , MPM MOMENTUM BTB , MPM 100 , MPM EDISON , MPM MOMENTUM HIE ,SPEEDLINE , ITW EAE,MPM SPARE PARTS , MPM UP2000 , MPM ACCUFLEX,MPM ACCELA ,MPM AP EXCEL ,MPM AP , MPM UP3000 , MPM UP1500 , CAMALOT PRODIGY , CAMALOT 8300 , Camalot Dispensers , MPM PRINTER PARTS,GKG PRINTER ,DEK TQ , DEK NeoHorizon 03 iX ,Horizon 03 ix, 265 ,DEK NeoHorizon 01 iX
DEK PRINTER old camera has six generations, the following is each generation of camera-related information:
The first generation: Shutter Camera camera is DEK PRINTER first generation of cameras, the use of 12V bulb illumination; applicable printing machine models: DEK265MK2 DEK265GS; the use of the image card is the two round one side of the long image card; single CCD each time you can only shoot by the top and bottom of the cylinder for Switching, the source is always bright; DEK265MK2 machine software version is: A7.77CE A7.9CE; DEK265GS machine software version is: 2.0; the use of the PULNIX TM-7CN black and white camera
The second generation: Split Optic Cameera is DEK’s second generation camera, using a red LED light source illumination; the use of printing machine models: about 1997 years ago DEK PRINTER 265GSX DEK265LT; the use of the image card is the two round one side of the long image card; is a single CCD dual-imaging, and at the same time to shoot images of the stencil and the PCB, the source of the opening of the source is to rely on I / O To control; DEK PRINTER 265GSX/LT machine software version is: 2.05, 2.06B, 2.07, 2.08B, 2.09.02, 2.10.01, 2.12; the use of PULNIX TM-6CN black and white camera.
Third generation: Silver Camera camera is DEK PRINTER third generation of cameras, the use of red ring LED light source illumination; its light source control is divided into 15 brightness adjustment, you can independently adjust the brightness of the outer ring light source, you can also independently adjust the brightness of the coaxial light source, the machine communication is based on the camera’s light source control board of the two microcontrollers; and the image card of the DEK PRINTER press PC box with the RS232 serial port for communication; the image card is a round two long image card; this camera is often called the Golden Camera. RS232 serial port for communication; with the image card is a round two square long image card; this camera is usually called the golden camera. Is a single CCD dual-imaging, simultaneous shooting stencil and PCB images, the light source on and off is controlled by the image card; it uses the machine model is: about 1997 after the DEK265GSX DEK265LT; DEK265GSX/LT machine software version is: 2.13,4.0,4.01,4.02; the use of PULNIX TM- 6CN black and white camera.
The fourth generation: Green Camera everyone called green camera, material number: 145550, is the fourth generation of cameras, using 1 , PULNIX TM-6CN black and white camera; 2 , Hitachi KP-M2E/K hitachi kokusai electric inc; 3 , SONY XC-75CE; is the fourth generation of DEK cameras, it works! Principle and gold camera is the same, can be completely replaced; the use of red ring-type LED light source lighting, its light source control is divided into 15 brightness adjustment, you can independently adjust the brightness of the outer ring light source; you can also independently adjust the brightness of the coaxial light source. It communicates with the machine is to rely on the camera light source control board on a microcontroller to communicate; communication mode is to rely on the RS232 serial port to complete, is a single CCD dual imaging, while shooting the stencil and PCB images; use of models: very wide range of older models: DEK PRINTER 265GSX DEK265LT DEK288, DEK265GSX/LT machine software version is: 2.13,4.0,4.01,4.02; newer models: DEK265INF DEK265ELA DEK265HOZ; DEK265INF using software version: 05 06SP07; DEK265ELA using software version: 06SP03/04 07SP03/04; DEK265HOZ using software version: 06SP08 07SP03.
Fifth Generation: 155826 181501 Bulb Camera is the fifth generation of cameras, after a price reduction, used for about 3-5 years; it is powered by a 6.3V bulb and the light source is always on. It was introduced to replace the 145550 Green Camera, which has been discontinued; it was mainly used on the DEK PRINTER 265ELA HOZ INF models after 2002;
Generation VI: The 181322 is the DEK PRINTER camera that can be purchased now as a replacement for the 145550 155826
Summary: 145550 green camera can be replaced by the above five generations of all cameras, the camera light source control part and the CCD for the split, stable performance. Can be used for DEK265GSX DEK PRINTER 265LT DEK288, DEK265GSX/LT machine software version is: 2.13,4.0,4.01,4.02; some of the newer models: DEK265INF DEK265ELA DEK265HOZ; DEK265INF using software version: 05 06SP07; DEK265ELA using software version: 06SP03/04 07SP03/04; DEK265HOZ using software version: 06SP08 07SP03
Dek Printer Printing Solutions
With their modular design, DEK stencil printers can be adapted to meet your specific requirements, but the basic DEK features will always be there in the form of flexible yet highly efficient printing processes, first-class software, and competent support.
Maximum quality and performance paired with high flexibility.
The DEK TQ is superfast (core cycle time: only 5 to 6.5 seconds), highly precise (±17.0 microns @ 2 cmk), and a real space-saver. With two model versions, the platform now also features outstanding flexibility: the DEK TQ for boards measuring up to 400 by 400 millimeters, and the DEK TQ L for boards measuring up to 600 by 510 millimeters.
New three-stage conveyors, the unique ASMPT NuMotion controller with fiber-optic cabling and up to 50 percent faster cleaning processes guarantee high-speed operation. New drives, off-belt printing and innovative clamping systems deliver unprecedented accuracy and an exceptionally stable printing process. With the Dual Access Cover for paste cartridge changeover without stopping the printer, automatic Smart Pin Support and a series of more smart features, the printers run on average for more than eight hours without a single user assist. Thanks to its many interfaces and supported communication standards, the DEK TQ platform fits into ASMPT’s Open Automation concept seamlessly.
Dek Printer NeoHorizon
Maximum flexibility for any volume
Dek Printer NeoHorizon: maximum flexibility for any volumes. With its modular and scalable design, the DEK NeoHorizon series will meet all your needs – whether you run high-volume production or need high flexibility to handle even smallest lots – The DEK NeoHorizon printer combines highest demands on speed, efficiency and accuracy
Dek Printer NeoHorizon Innovations
Best printing offering to cover all your needs
DEK NeoHorizon 03 iX:
- Machine Alignment Capability: ±12.5 µm @ 2.0 cmk, (±6 Sigma)
- System Alignment Capability: +/- 20μm @ 2.0 cmk, (±6 Sigma)
- Wet Print Capability: ±25 µm @ 2.0 cpk, (±6 Sigma) – Certified by external system for every printer before delivery by standard
- Core Cycle Time (CCT): 8 sec.
- Perfect printing solution for best performance in high-mix production
DEK NeoHorizon 01 iX:
- Machine Alignment Capability: ±12.5 µm @ 2.0 cmk, (±6 Sigma)
- System Alignment Capability: +/- 15μm @ 2.0 cmk, (±6 Sigma)
- Wet Print Capability: ±20 µm @ 2.0 cpk, (±6 Sigma) – Certified by external system for every printer before delivery by standard
- Core Cycle Time (CCT): 6.5 sec.
- Best printing quality with maximum throughput
DEK NeoHorizon Back-to-Back:
The DEK NeoHorizon Back-to-Back setup offers higher print performance in dual-lane assembly line.
- DEK NeoHorizon Options
DEK provides the industry’s most powerful and flexible printing platforms. The following retrofittable DEK options help you further improve productivity and print quality on your DEK NeoHorizon printer:
Full flexible DEK All Purpose Clamping (APC) system
High flexibility and maximum cleaning performance with DEK Typhoon Cleaner
DEK Grid-Lok: the universal board support system
DEK Paste Management: the best combination of automated paste dispensing with paste roll height control
Closed loop to SPI systems with ProDEK
DEK Multiple Alignment of Singulated Substrates (MASS) offers a solution for individual optical alignment at a very high speed to boost your throughput
Dek Printer General overhaul
During a total overhaul, all defective or worn components are systematically replaced with new original parts. In the case of placement machines, for example, this ranges from the conveyor system to the gantries to the placement heads.
- Replacement of all worn parts with original parts
- Software update
- Visual overhaul of the machine housing
- Four-hour function test
- Detailed acceptance certificate
- Guaranteed functionality and precision
- Short delivery time
- Sustainable and environmentally friendly
- Full one-year warranty that’s valid worldwide
- Functional overhaul
- If you don’t attach much importance to your pre-owned equipment’s exterior, you can save money by ordering a machine that’s been refurbished only internally.
- Replacement of all worn parts with original parts
- Software update
- Cost savings without sacrificing functionality
- Four-hour function test
- Detailed acceptance certificate
- Guaranteed functionality and precision
- Short delivery time
- Sustainable and environmentally friendly
- Warranty with no time specification
- The ASM SMT Solutions segment is made up of SMT Printing Solutions Dek Printer and SMT Placement Solutions (SIPLACE). Under the DEK brand, it sells not only best-in-class printing solutions for the electronics and solar industries, but also stencils and consumables (Process Support Products) as well as maintenance and consulting services (Performance Services). By offering everything from a single source, SMT Printing Solutions makes sure that customers benefits from high-quality and efficient printing operations, including specially designed and comprehensively optimized process solutions for fine-pitch applications.
- In addition to precision and speed, Dek Printer feature a modular design that allows them to be flexibly configured to accommodate changing applications and requirements. Top-class service and advice from people with lots of process and industry experience make DEK the partner of choice in the printing field for thousands of electronics manufacturers all over the world.
- In addition to best-in-class printing solutions, customers have access to perfectly coordinated line solutions whose modules and software components were developed in close cooperation with Placement Solutions to deliver significantly enhanced and improved process integration to the factory floor. They enable users to make their detailed production scheduling more flexible with intelligent software solutions, control their material flows from receiving to setup electronically and optimize their printing and placement processes via autonomous expert systems. Each of these steps brings them closer to the intelligent SMT factory of the future.
- Screen Frame Size (maximum): 736mm x 736mm (29” x 29”)
- Thickness : 25mm to 38mm (1” to 1.5”)
- Image Position : Front Centre Custom
- pcb size icon PCB Size
- Substrate Handling Size (minimum): 50mm (X) x 40.5mm (Y)
- Substrate Handling Size (maximum): 510mm (X) x 508.5mm (Y)
- Substrate Thickness : 0.2mm to 6mm
- Substrate Weight (maximum) : 1kg
- Substrate Warpage : Up to 7mm including substrate thickness
- Substrate Underside Clearance : Programmable 3mm to 42mm
- Transport Direction : Left-> Right; Right->Left; Left-> Left; Right->Right
- details icon Details
- Print Pressure : 0kg to 20kg
- Print Speed : 2mm/sec to 300mm/sec
- Print Gap : 0mm to 6mm
- Squeegee : Clamped double trailing edge squeegee (1 set included)
- Squeegee Pressure Mechanism : Software controlled, motorised
- Core Cycle Time : 12 secs (11 secs with HTC option)
- Maximum Print Area : 510mm* (X) x 508.5mm (Y)
- Printing Environment Control : Temperature – Temperature Control Module (TCM)
- Vision System : Cognex
- Fiducial Recognition : Automatic fiducial teach and find incorporating 0.1mm fiducial capture
- Fiducial Size: 0.1mm to 3mm
- Under Stencil Cleaning : Blue large board cleaner (580mm)
- Substrate Handling Size (maximum) : 620mm (X) x 508.5mm (Y) – Long Board Option
- Voltage: 100 Volts to 240 Volts +/- 10%. Single phase 50/60Hz
- Maximum Current at 115V : 20 Amps with vacuum pump 6 Amps without vacuum pump
- Maximum Current at 230V : 10 Amps with vacuum pump 3 Amps without vacuum pump
- Over Current Protection : An external circuit breaker ≤ 25 Amps is required to be fitted in line with the machine supply
- Dimensions : 2060mm x 1500mm x 1570mm (81.1” x 59” x 61.8”)
- Weight : 660kg
Dek Printer Horizon 8
DEK’s Horizon platforms offer a comprehensive array of sophisticated features as standard, including optimised printer frame technology, fast product changeover, 2 Cpk print process capability and 6-sigma production performance. The DEK HawkEye 750 camera system, semi-automatic stencil load and the understencil cleaning system features a core cycle time of 12.0 seconds and a machine accuracy of ±25 µm @ 2 Cmk for use in high-mix environments. The 12-second core cycle timeDEK camera Instinctiv T V9 user interface ISCAN™ Intelligent Scalable Control Area Network .Full size stencil frame capacity.Horizon 08 – Best-in-class performance Features:
Process alignment capability 2 Cpk @ +/-25 microns 6-Sigma
Machine alignment capability 2 Cpk @ +/- 12.5 microns 6-Sigma
Standard configuration | DEK Horizon 08 EE |
Machine alignment capability | >2.0 Cpk @ +/- 12.5µm, (±6 Sigma) * |
Process Alignment Capability | >2.0 Cpk @ +/- 25µm, (±6 Sigma) * |
Standard cycle time | 10 seconds + process |
Maximum printing surface | 508 mm (X) × 508 mm (Y) |
User interface | Touchscreen, keyboard and trackball, DEK Instinctiv V9 software |
Camera | DEK HawkEye 1700 digital camera with 2-way LED illumination |
Squeegee adjustment | Motorized with squeegee pressure feedback |
Stencil loading | Automatic, incl. squeegee drip catcher |
Stencil alignment | Motorized (actuators); aligned on X- and Y-axis and rotation |
DEK ProFlow | Optional |
Understencil Cleaning | DEK Cyclone 300 mm/400 mm/515 mm |
Technical documentation | Printed documents: User manual, installation instructions, circuit diagrams. Technical instructions and videos that explain all operating steps are preinstalled. |
Compressed air supply | 5-8 bar at ~5 litres/minute |
Power supply | 100 Volts to 240 Volts ±10 %. Single phase 50/60 Hz |
Weight | Approx. 690 kg depending on selected options |
* The machine and repeat accuracy check will be conducted using production-typical process variables. The repeat accuracy rating comprises the printing speed, squeegee operation, table movements and camera movements. |
Dek Printer Galaxy:
The ideal solution for semiconductor, hybrid and high-end SMT applications
The DEK Galaxy platform brings the efficiency and precision of modern printing methods to the world of semiconductor production and hybrid-packaging applications. It sets new industry standards in advanced semiconductor packaging with regard to yield, repeat accuracy and efficiency.
High-precision linear drives and powerful camera systems provide the basis for the extremely fast and accurate performance of the
DEK Galaxy. With transport options for highly precise wafer pallets and the printing of substrates with innovative tooling technologieslike DEK Virtual Panel Tooling (VPT), the DEK Galaxy satisfies even the most demanding requirements. And with the DirEKt Ball Placement option, you can realize higly precise wafer printing and screen printing processes, from very precise wafer bumping to the direct setting of solder balls down two diameters of 0.2 mm.
Get in touch with us. Our semiconductor process experts will gladly put together a DEK Galaxy configuration that is optimized for your specific needs. Thanks to the machine’s modular design, you will always be flexible and able to find the right solution as your requirements change.
If you need a highly precise and exceptionally powerful printer platform for high-end SMT applications in the ultra-fine-pitch range, the DEK Galaxy is the solution of choice.
Dual-speed conveyor motorSemi-automatic stencil loadingAdjustable Width Stencil MountNew all purpose clamping systemVacuum support pinsVacuum substrate supportDEK Grid-Lok | Lateral clamping (snuggers)Camera-independent substrate stopTemperature Control SolutionConv. for heavy substrates (up to 6 kg)USC Vacuum pump VF25/35Interchangeable Under Stencil CleanerSqeegee Pressure Feedback | High Throughput Conveyor (HTC)Paste roll height monitor & APDSiplace ProSetup CenterLine MonitorDEK Stinger (Glue dispenser)Cyclone Duo – Ultra High Speed USCDEK Topside Reference System TRS |
Technical Data:
Machine Features | DEK Galaxy |
Repeat accuracy | ± 12.5 μm @ 2.0 Cpk (± 6 sigma)# |
Printing accuracy | ± 12.5 μm @ 2.0 Cpk (±6 sigma)# |
Standard cycle time | 7 sec |
Maximum printing surface | 510 mm* (X) x 508.5 mm (Y) |
Maximum substrate size | 620 mm (X)* x 508,5 mm (Y)# |
Frame variants | 305 mm to 736 mm (12″** to 29″), max. frame thickness: 38 mm |
User interface | Touchscreen, keyboard and trackball, DEK Instinctiv V9TM software |
Camera | HawkEye® 1700 |
Squeegee adjustment | Software controlled, motorised with closed loop feedback |
Stencil positioning | Automatic loading incorporating squeegee drip tray |
Stencil alignment | Motorised via actuators X, Y, and Theta |
Printing speed | 2 mm/sec to 300 mm/sec |
Fiducial recognition | Automatic fiducial recognition, programmable from 0.1 mm to 3 mm |
Understencil Cleaning | Cyclone high speed cleaner, fully programmable with wet/dry/vacuum wipe with external solvent tank |
Compressed air supply | 5-8 bar at 5 liters/minute |
Power supply | 110 V to 240 V ±10 %, 50/60 Hz |
Weight | Approx. 680 kg |
# DEK’s machine accuracy and repeatability qualification is certified by 3rd party and undertaken using production environment process variables. Print Speeds, Print Pressures, Rising Table and Camera Movements are included in the process capability figure.* For print area up to 600 mm long please contact the Product Manager. |