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Automatic dispensers machine manufacturers often encounter that situation: the same machine and equipment in different manufacturers of the application of the effect is completely different, some customers factory of the same machine and equipment from the beginning of the application of the basically do not need after-sales maintenance services, while some factories must be every 3 to 5 times after-sales maintenance services, mainly to lead to this kind of situation is the cause of the application of each manufacturer to the equipment and maintenance of the application of the maintenance of the production of Workshop intelligent management system standards are not the same.
How to make automatic dispensers machine dispensing effect maintain in excellent situation, is every equipment manufacturers should pay attention to the difficult problem. Dongsheng net editor expects the general public and the potter to take the initiative to improve the application of automatic dispensing machine professional skills, so that the automatic dispensers machine to give full play to the economic benefits that need to have, for the company to produce a high rate of return. Next, Fuhua writing will share with the group to enhance the automatic dispensers machine dispensing quality of the relevant key points, looking forward to the group have certain assistance.
The very first thing is the difference in the glue and the relative picking of the glue outlet, which is also very college.
Instant glue: use safety piston rod and Teflon lined metal material needle for water-soluble instant glue, use cone-shaped slant needle for concentrated instant glue; UV glue: use brown syringe, white piston rod and slant needle (can block UV light); if you use other syringes, you can order UV shielding off the needle; UV dry solid glue: use greyish-black opaque syringes, to prevent the feeling of light source; Anaerobic adhesive: use 10cc syringe and white syringe; Sealant and thick liquid: when the resilience of white piston rod is more serious, please apply safety theme movable and slant needle; All kinds of main parameters should be adjusted by point surface. High-pressure polyethylene universal piston rod; Sealants and viscous liquids: when the white piston rod resilience is more serious, please apply the theme of safety movable and slant syringe; Various kinds of adjustment of the main parameters should be selected by the point-face method. All transformations of the main parameters are hazardous to other levels, and shortcomings will appear in various ways, and the elements that will should be examined one by one.
Secondly, the size and reliability of the Butterfly King pressure can also jeopardise the Butterfly King effect. After clarifying the appropriate nozzle to contact the surface, it is necessary to try several times to find the appropriate working pressure of the gas. If the standard gas pressure is too large, it will lead to glue overflow, too much glue, too little working pressure will cause intermittent glue, butterfly king effect is poor, the standard gas pressure is not stable will lead to uneven butterfly king, etc., therefore, the factory must maintain a moderate standard gas pressure for a long time to ensure that the effect of glue is excellent.
Third, the dispensing effect is not only by the dispensers itself oil distributor manipulation effect of harm, but also by the viscosity of the adhesive harm. Viscosity is large, the glue is slow, very easy to pull the dial, viscosity is too low, the circulation is strong, the glue manipulation is more and more difficult and very easy to drip, and thus select the appropriate viscosity glue can also be reasonable to deal with the problem of high efficiency of the glue. In addition, the packaged glue must not have vapour bubbles, which will lead to part of the glue rupture and no glue. Every time you remove and replace the glue or plastic hose, the glue or plastic hose should be properly discharged to remove the gas in the inner lumen to ensure the successful delivery of glue.
Fourth, in the adjustment of the main parameters of dispensers and the preparation of dispensing movement trajectory, the selection of suitable syringe and adjust the syringe and the surface of the appropriate spacing will also jeopardise the effect of dispensing according to a number of tries, can get a good part of the main parameters. Before each work, should correct the spacing of the needle digging into the working surface, pay attention to the observation of different main parameters under the dispensers effect, learn from the experience, appropriate adjustments to the production workshop should be assigned to special personnel to learn and train the actual operation and maintenance of the equipment and set up a full-time staff to undertake the actual operation of the equipment, to ensure that the two people mentioned above in addition to mastering the actual operation of the equipment, to avoid one of them to leave the post, others can immediately Avoid one of them to leave the post, others can immediately leave the post into the post, reduce the harm produced by the flow of personnel.
Whether it is automatic dispensers machine or other dispensers automated machinery, each factory is expected to be built and put into operation to achieve a stronger application effect and create a greater use of value, so we should learn to train and grasp the operating procedures of the machine and equipment, and improve the repair and maintenance work.
Determine the amount of dispensing required for product dispensing, customers are asked to provide information on the specific needs of the material, to understand the amount of dispensing, through the CCD vision system to achieve accurate positioning of the product symbol point.
How to accurately calculate the comparison by jet dispenser?
Understand the amount of glue to achieve the purpose of accurate dispensing, in a good control of the amount of dispensing, in a certain period of time the amount of dispensing must be equal to the volume of product dispensing. The longer the spray dispensing time set by the spray dispenser, the larger the volume of glue will be.
Liquid glue has a strong fluidity, the jet dispensers is mainly equipped with a German jet valve, which can accurately control the amount of glue, so as to achieve the effect of fixed-point dosing, the glue will be broken, which is one of the ways to ensure the accuracy of the amount of glue.
Analysis of the development of the visual spraying machine
The technical development trend of the visual dispenser can be said to be very successful today, the work of large-scale shopping malls requires more powerful work, visual dispensers can naturally achieve the desired results, because it contains fully automatic accurate positioning function can help us to complete the work of the high speed dispensing requirements, precision is also very high, with many advantages, but powerful is powerful is also simple to appear defects, the most common is how to control the amount of visual dispensing machine. There are defects, the most common is how to control the amount of visual dispensers glue, let’s take a look.
The technical development trend of the visual dispensers can be said to be very successful today, the work of large shopping malls is more powerful work, visual dispensers can naturally achieve the actual effect that people want, because it contains a fully automatic accurate positioning function can help us to complete the work of the high speed dispensing regulations, precision is also very high, with many advantages, but powerful is powerful is also simple defects, the most common is the visual dispensers how to control the amount of glue, let’s take a look. There are defects, the most common is how to control the amount of visual dispensers dispensing volume, let’s take a look at the following.
The difficulties that generally make up the actual effect of glue output are the following. The standard air pressure of the bronchial tube cannot be, and the actual effect of the glue output control is not significant. The situation of leakage and too small amount of glue. Dispensing syringe second application composition dispensing needle blockage problem visual dispensers standard air pressure degree should be controlled in the appropriate overall planning, not too high not too low, otherwise simple composition of the amount of glue is not good condition, the air pressure tank is unstable only appeared standard air pressure lack of problems, to carry out the maintenance of into the pressure gauge to about 11 to 14 psi, bronchial tube pressure should be able to comply with the amount of glue in the control.
Visual dispensers appear leakage cause is mainly the concentration value of glue can not, resulting in glue in the dispensing of glue along the syringe dripping down, just enhance the vacuum pump suction function can be applied to the dispensing valve internal relative to the external atmospheric pressure of a certain amount of gas pressure difference, and then make the dispensing gate valve shut down to keep the amount of glue control in order to be able to increase the amount of glue control must also be carried out on visual dispensing time concept of the machine maintenance and repair work.
In fact, the size of the control of the amount of glue is very critical, because he immediately endangered the quality of goods, assuming that in order to control the amount of glue should be able to grasp the glue is how to get out of the way, generally out of the way There are two kinds of glue, one is to give the glue pressure, the glue suffered after the pressure of the work will go out of the syringe after the point after the goods of the surface layer or the discord, and secondly is to set the glue out of time, out of glue the longer the amount of time the larger, and on the contrary, the smaller the amount. The longer the time, the greater the amount of glue, on the contrary, the smaller.
The difficulties that generally make up the actual effect of glue output are the following. The standard air pressure of the bronchial tube cannot be, and the actual effect of the glue output control is not significant. The situation of leakage and too small amount of glue. Dispensing syringe second application composition dispensing needle blockage problem visual dispensers standard air pressure degree should be controlled in the appropriate overall planning, not too high not too low, otherwise simple composition of the amount of glue is not good condition, the air pressure tank is unstable only appeared standard air pressure lack of problems, to carry out the maintenance of into the pressure gauge to about 11 to 14 psi, bronchial tube pressure should be able to comply with the amount of glue in the control.
Visual dispensers appear leakage cause is mainly the concentration value of glue can not, resulting in glue in the dispensing of glue along the syringe dripping down, just enhance the vacuum pump suction function can be applied to the dispensing valve internal relative to the external atmospheric pressure of a certain amount of gas pressure difference, and then make the dispensing gate valve shut down to keep the amount of glue control in order to be able to increase the amount of glue control must also be carried out on visual dispensing time concept of the machine maintenance and repair work.
In fact, the size of the control of the amount of glue is very critical, because he immediately endangered the quality of goods, assuming that in order to control the amount of glue should be able to grasp the glue is how to get out of the way, generally out of the way There are two kinds of glue, one is to give the glue pressure, the glue suffered after the pressure of the work will go out of the syringe after the point after the goods of the surface layer or the discord, and secondly is to set the glue out of time, out of glue the longer the amount of time the larger, and on the contrary, the smaller the amount. The longer the time, the greater the amount of glue, on the contrary, the smaller.
Did you know that jet dispensers technology is much better than conventional dispensing technology?
In recent years, the continuous promotion of the post also for the dispensing machine skills to scrape the journey, but also into the best to carry out the stage, the current high-tech skills production line mainly use the way of spray dispensing as a variety of electronic packaging skills, why the spray dispenser skills than the international customary dispensing skills more advantageous?
Jet Dispensing has more advantages in all aspects and is the most symbolic packaging method for the production of many fine components. Jet dispensing machine skills than the international customary dispensing skills more advantageous. German brand jet valve is one of the key spare parts on the jet dispensing machine, jet dispensing machine with non-touch dispensing jet dispensing machine price is higher than the general touch dispensing machine.
The price is high in exchange for a higher precision and more all-round available job versatility. Jet dispenser skills it is different from the touch dispenser of the larger difference is not to touch the goods, no touch spray paint dispensing, through the jet dispensing skills will be able to strong adhesive mist coating on the surface of the goods.
The characteristics of the advantages of the jet dispenser skills for flexible circuit boards in the spraying stage, the implementation of the efficacy of more detailed and accurate, for the requirements of the customer to create a higher value of production and use. Therefore, the jet dispenser technology is more advantageous than the international customary dispensing technology.
Dispensers manufacturers tell you hot melt adhesive pulling solution
Seriously a lot of manufacturers of hot melt dispensing equipment for hot melt dispensing equipment consumers will always meet a class of circumstances, that is, for the hot melt adhesive machine out of the glue in the case of hot melt adhesive pulling problem, how to deal with this problem?
Dispensers manufacturers of technical engineers have come up with the following views, I hope you can give you the necessity of advice!
1. Look at the hot melt adhesive, hot melt adhesive is not meet the qualification caused by this phenomenon, if the glue caused by the hot melt adhesive pulling problem advice for new hot melt adhesive.
2. Heat is too low, to check whether the heat of the nozzle is too low, resulting in this phenomenon of pulling.
3. Solenoid valve, diagnose whether the solenoid valve is blocked by other piles of material, resulting in too small a discharge, thus interfering with the glue, solenoid valve response speed is fast again.
4. Spray gun, spray gun in the period of spraying glue presents a very high fundamental function, to see whether there is due to slow reflection caused by the phenomenon of hot melt adhesive pulling.
Hot melt desktop dispensers
Hot melt dispensers can’t find the pulling problem in motor vehicles, gift boxes, food industry, mattresses overall home, electronics, skin care products and other fields. Not the same with the hot melt adhesive dispenser are not to find the problem of pulling. Next, we will explain to you the reason why there is no hot melt adhesive pulling.
Fine temperature control of hot melt adhesive. Selected is a first-line brand temperature control system, temperature control fine to +-0.01 degrees, the equipment to adjust the heat needs to be the hot melt adhesive is suitable for the use of heat. If the temperature control problems occur, the glue will occur unsatisfactory problem.
2. The formulation of the hot melt glue gun is very critical. The glue valve on the hot melt glue gun, reflect fast, thimble straight top nozzle, break the glue thoroughly. This formulation has a pivotal function in preventing hot melt adhesive pulling.